JAGRAT DINESHCHANDRA MISTRY

B.E CHEMICAL

& P.G DIS

Cont No: +66-081*******

Email : adzh5r@r.postjobfree.com

Professional

Experiences

Total Experience: 23 Years.

Summary of Professional expertise (Process Operation & Projects):

14 Years of Rich experience of SRU, TGTU and CS2 Plant. Green Filed and Brown field Projects Erection, Pre commissioning and Commissioning experience of continuous and batch process plant.

1.From Feb 2023 to till date working as General Manager Operation with Thai Rayon Public company Limited (Aditya Birla Group) in Thailand.

Handling Sulfur Recovery Unit (SRU), Tail Gas Treating Unit (TGTU) and CS2 unit at Saraburi, Thailand.

Handling Site Independently and leading functions of Production, Maintenance, Admin & HR, Logistics, Environment and Safety.

Ensure Responsible Care & Energy Compliances as per the applicable laws and regulations

Responsible for compliance of government organizations.

Responsible for overall cost of production.

2.From March 2020 to Jan2023 worked as Senior Manager Production with UPL Ltd Unit5.

Reporting to General Manager and Leading Teams of Operation.

-Carbon Disulfide (CS2), 133 MT/Day,

-Sulphur Recovery Unit (SRU), 112 MT/Day.

-Sodium Hydrosulfide (NaSH) plant, 20 MT/Day,

-Na2S flakes: 10MT/Day

-at UPL LIMITED Unit-5, Jhagadia.

Schedule and Organize production flow and provide information to sales representative and management.

Responsible for EHS, Quality, Production.

Ensure Responsible Care & Energy Compliances as per the applicable laws and regulations.

Responsible for Cost Reduction, Process improvement, OPE improvement and TQM activities.

Responsible for improvements and sustainability of Standards of 5S and IMS.

3.From Feb 2017 to Feb 2020 as Senior Manager Production with Deccan Fine chemicals (India) Pvt Ltd. Ankleswar

Handled continuous process (DCS) plants of insecticide, Fungicide and Herbicide

Reporting to Site Head and Leading Team of production and maintenance.

Schedule and Organize production flow and provide information to sales representative and management.

Responsible for EHS, Quality, Production and Maintenance.

Responsible for Production effectiveness, Cost saving and troubleshooting.

Responsible for the New project development, Conducting HAZOP, Preparation of SOP, Preparation of DCS Logic and Recipes with Instrument dept.

Plan and coordinate with Sales, Quality, R&D, Materials department for ensuring smooth Achievement of business objectives.

Maintaining compliance of (IMS) Integrated Management System (ISO 9000/ 14000/OHSAS 18000).

Maintaining compliance of 5S.

Documentation in SAP system and co-ordination with Different departments.

Suggesting and implementation plant improvement projects for quality, cost, productivity and safety in Plant.

To impart Training of operating team exposing them to various facts of operations and safety.

Well versed with of Process Safety Management and its tools such as Process Hazard Analysis (PHA), HAZOP, JSA, Management of Change (MOC), Emergency Response and Control Procedure (ERCP), Pre/Post Start up Safety Review (PSSR).

Significant contribution:

Debottlenecking and Productivity improvement by 10% in Multiproduct plants.

4.From August 2007 to Jan 2017 worked as Manager Production with UPL Limited.

Handled continuous process (DCS) plant of

- Carbon Disulfide (CS2), 133 MT/Day,

- Sulphur Recovery Unit (SRU), 112 MT/Day.

- Sodium Hydrosulfide (NaSH) plant, 20 MT/Day, Na2S flakes: 10MT/Day

at UPL LIMITED Unit-5, Jhagadia.

Overall responsible for plant operation and production related to all the units (SRU, TGTU, CS2).

Lead all the operation team for safe Pre-commissioning & Commissioning of SRU/TGTU/CS2 project.

SRU – Sulphur Recovery Unit (WorleyParsons Technology)

TGTU – Tail Gas Treating Unit (WorleyParsons Technology)

CS2 – Carbon disulfide (Akzonobel & Functional Chemicals)

ERECTION & COMMISSIONING PHASE: SRU/TGTU

1.Plant PFD Review.

2.All process and vendor’s P & ID Review.

3.C hecking of isometrics of lines as per latest P& ID.

4.Checking of GA Drawings of Equipments (Vessels, Heat Exchangers, Filters, Reactors, Columns, etc...)

5.Plant 3D Model Review.

6.P & ID marked up for built up of DCS graphics.

7.DCS Graphics Review.

8.DCS tags Alarm management (Including Annunciator Panel in Control Room).

9.DCS tags Alarms prioritization and Rationalisation.

10.Control Group, Trend Group preparation and Implimentation.

11.SRU/TGTU Plant DCS Control Narratives Review.

12.Pre – FAT (Pre - Factory Acceptance Test).

13.Fire & Gas System Review.

14.Post - FAT (Post – Factory Acceptance Test).

15.SAT Loop Checking (Hard wiring Checking during)

16.SAT (Site Acceptance Test).

17.Pumps and Air Coolers (Fin fans) Control Logic Review.

18.Reaction Furnace & Incinerator BMS (Burner Management System) Control Logic Review.

19.Cause & Effect and Logic Diagram Review and DCS Implimentation.

20.Pre-commissioning Trials

21.Start up and commissioning of the plant

22.Validation of Process, equipments and capacity

23.Training and evaluation of the trainer

24.Preparation Management change document for any changes made in the plant.

25.People development / skill development

26.Pre start- up audit

27.Ensuring Safety of employees & workers.

28.PSSR (Pre startup safety Review) activities and documentation.

29.Successful start-up of all the units with DCS

30.Preparation of Operating manual & Shutdown manual

31.Commissioning of Safety Equipments, like,

Fire Hydrant & Monitors with Fire Water Network.

Fire & Gas Detectors along with Beacons and hooters.

Manual Call Points (MCP’s)

Deluge Systems

Safety Showers

32.Commissioning of Communication Systems like PA system (Public Address).

COMMISSIONING ACTIVITIES:

1.Checking of the erected equipments according to the GA Drawings.

2.Checking of the erected pipelines as per Isometric drawings and P&ID.

3.Internal inspection, box up and leak test of all the circuit.

4.Flushing plan preparation like cardboard blasting, water flushing, target steam blowing, hydrojet cleaning etc….

5.Mechanical clearance of pipelines, Heat Exchangers, Pumps, Columns and all other process equipments.

6.Hydro test Loop Preparation and hydro testing of the Completed loops.

7.No load/Load trial run for Rotary Equipments like Motors, pumps, Fin Fans etc…

8.Preparation of SOP Manual, Normal & Emergency Shutdown Procedures, Checklists, Hot and Cold Start up Procedures.

9.Amine degreasing, Refractory dry-out and alkali boil-out, Carbon loading and activation.

10.Reactor catalyst loading activity supervision

11.Nitrogen inertisation of the process equipments and associated pipelines to make the oxygen free.

12.Start up of Plants and all Equipments as per Standard operating procedures.

13.Take guarantee run when full load is achieved.

14.All instrumentation Commissioning (Analyzers, Transmitters, Control valve stroke checking etc.)

START-UP & STEADY STATE OPERAION

1.Overall responsible for steady state operation.

2.PLAN START UP, SHUTDOWN AND EMERGENCY HANDLING ensuring timely execution.

3.Monitoring and regulating raw material availability so as to achieve product specifications in terms of both quality and quantity.

4.Ensure normal operation of plants and equipment and Record of Plant running DATA and Activity.

5.To prepare production report and plan and ensure availability of the equipment to the maintenance department for preventive or breakdown maintenance through SAP SYSTEM.

6.Startup and normal as well as emergency shutdown that may happen due to utility failure like power failure, cooling water failure, Instrument air failure and ESD activation.

7.Commissioning of Various Process Schemes.

8.Our company being ISO 9001, ISO14001 and OHSAS-18001 certified organization I am well conversant with the good procedure followed meeting stringent stipulation regarding environment, personal and health safety.

9.Filling of BSC checklists every month

10.Process equipment/pipelines Decontamination during unit shutdown and Passivation during Start up.

11.Record of MOS (Maintenance Override Switch).

12.To look after all the plant parameters, monitoring and controlling process parameters ensuring safe and smooth operations by minimizing down time and maximize production.

13.Problem solving by means of effective communications and responsible for team building/group dynamics.

14.HAZOP and PSSR (Pre-start up safety review) study for new process schemes.

15.Conducting onsite Emergency Mock Drill Operations and updating.

16.Checking and maintaining healthiness of SCBA, H2S gas Detector, Multi gas Detectors, PA system, Deluge system, PSV’s Calibration record and its isolation status, Safety showers, Manual Call Points (MCP’s), F&G systems with Beacons and hooters, DCP and CO2 Fire extinguishers, fire water network along with hydrants and monitors.

Talks are on with WorleyParsons to convert this into oxygen enrichment process to cater the capacity enhancement required to increase production in existing setup.

Significant contribution:

Successful commissioning of CS2,SRU and TGTU plant.

Reduced NG and Sulfur norms in CS2 production.

5.From Sep 2006 to Aug 2007

Worked as Production Officer in Suparna Chemicals Ltd. At Vapi.

Handled productions of Potassium, Sodium Potassium alloys(Na-K), Ketonic Resin (Cyclohexanon Formaldehyde), Self contained closed circuit breathing apparatus.

Responsibility:

Reporting to Production Manager.

To carry out Day to Day production Activity, Production Planning,

Responsible for Safety, Quality and Production .

Responsible for Effluent Treatment and disposal.

Responsible for troubleshooting in plant.

Suggestion and Implementation of technical improvement project in plant.

Significant contribution:

Energy saving by Successful commissioning of Vacuum tray dryer for Ketonic resin.

Successfully developed Self Contained closed circuit breathing Apparatus .

COD reduction in waste water.

6.From Dec 2001 to Sep 2006

Worked as Production Officer in Spectrum Dyes and Chemicals Pvt Ltd. At Palsana, Surat.

Responsibility:

Supervision of the process with proper monitoring & coordination with handling of Manpower/ Materials for optimum Production.

Handling Production of Intermediates (Anthraqunine, Cyanide, Chloro, Bromo base) Dyes and Distillation unit for Solvent recovery.

Responsible for Quality,safety and production.

7.From June 2000 to Dec 2001

Worked as Production Chemist in Gujarat Wood Products Pvt Ltd. at Kim near Surat.

Responsibility:

Handling production of Synthetic Resin (Phenol Formaldehyde,Urea Formaldehyde,Malamine Formaldehyde).

Supervision of the process with proper monitoring & coordination with handling of Manpower/ Materials for optimum Production.

Objectives

Address

:

Jagrat D Mistry

15A, Thai Acrylic Fibre Co Ltd Staff House

54 Moo 5, Sudbantad Road, Tandiew, Kaengkhoi

Saraburi 18110

Thailand.

E-mail Address

:

adzh5r@r.postjobfree.com

Mobile

:

+66-081*******

Date of Birth

:

24/12/1976.

Marital Status

:

Married.

Passport No

:

V 2367882

Languages Known

:

English, Gujarati, Hindi

Training &

Certification

Certified Internal Auditor from Integrated Management (QMS/EMS/OHSAS) System from BUREAU VERITAS.

Got One Month training of CS2 plant operation from Akzo Nobel Functional GMBH at Cologne Germany.

Attended one day training program of Productivity Improvement & Cost Saving Techniques by The Motivator, Vapi.

Attended two days training program of Problem solving Techniques by Quality Circle Forum of India, Vadodra.

Trained Member of Emergency Response Team of UPL ( Fire fighting & Rescue work)

Summary

Of

Qualifications

Graduation:

Passed B.E Chemical from P.R.E.C Loni of Pune University With First Class (60%).

Year Of Passing: May 2000.

Project at B.E : “Effluent Treatment Plant For an Oil Refining Industry”.

Seminar at B.E: “Environmental Impact Assessment of Petroleum Refinery”.

Post graduation:

PG Diploma In Industrial Safety from Ankleshwar Environmental Preservation Society, Gujarat Technical Examination Board Gandhinagar.

Computer

Skill

MS excel, Word, Power Point.

Passed MCP for SQL Server 7.0.

Passed e-commerce from NIIT.

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