Eric Acuna, MSc
Brampton, Ontario, Canada L*X *G*
adzcjd@r.postjobfree.com
Objective: Quality Improvement Advisor
PROFESSIONAL SUMMARY
● Master of Science in Quality Assurance (Concentration: Service and Healthcare)
● Bachelor of Science in Management and Industrial Engineering ● ISO 9001:2015 Certified Lead Auditor ● ASQ Certified Quality Auditor ● Certified Lean Six Sigma Greenbelt ● Over 20 years of quality management experience complemented with plant management and healthcare process improvements
PROFESSIONAL EXPERIENCE AND ACCOMPLISHMENTS
Consultant and Senior Partner
Acuna Consulting and Testing Inc, Brampton ON
September 2022 – Present
Provides expertise on quality management and process improvement to organizations – both manufacturing and service companies
Develops ISO-inspired quality management system – creation of quality manual, policies and procedures, and work instructions
Conducts internal quality audit – prepares audit plan, executes internal audit, finalizes audit report findings
Facilitates management review planning, scheduling and identify actions and decisions for continuous improvement
Assists in educating companies on the importance of customer satisfaction, customer perception and customer loyalty
Conducts document control audit ensuring that controlled documents are updated
Evaluates companies’ process on root cause analysis / corrective and preventative action and makes improvements
Guides companies regarding supplier qualification and supplier evaluation
Leads the regular communication with the ISO certifying body including scheduling of external audit
Conducts process analysis and initiates process improvement that generates significant cost savings
Quality Manager
Canada Care Medical Inc, Brampton ON
September 2013 – August 2022
Customer Quality Compliance and Operational Excellence
Using the Gap Model, ensured organization was understanding the Voice of Customer’s (VOC) linkage to internal processes
Initiated and managed a lean six sigma project on inventory optimization and generated cost savings of $150,000 a month
Monitored and reported key process indicators (KPIs) specified by government customers
Attended periodic offsite customer quality management meetings
Liaised with government customers to work on joint quality initiatives
Followed up on high-risk events and occurrences in addition to tracking and trending for the purpose of quality improvement
ISO 9001 preparation, accreditation, operation and maintenance
Led a group of 5 management team members in conceptualizing, implementing, and maintaining the ISO 9001-inspired quality management system
Performed gap analysis and identifies areas of improvement between what is expected and what is being done
Formulated policies, procedures, work instructions, and forms
Maintained document, data, records, and change control
Reviewed and approved Corrective and Preventive Action (CAPA) events
Liaised with the certifying body regarding ISO 9001 registration and recertification audits
Facilitated periodic management review and quality management meetings
Conducted internal audits and prepared for external audits
Risk Management, Business Continuity Planning, and Emergency Management
Facilitated and conducted periodic risk assessment, maintained and updated risk registers
Creates and follows through on risk mitigation strategies
Maintained and updated business continuity plans
Legislative Compliance
Spearheaded the review, gap analysis, improvement, and maintenance of medical device establishment license (MDEL) for multiple locations – Ontario, British Columbia, Quebec, and New Brunswick
Developed MDEL procedures – Recalls, Distribution Records, etc.
Newark Paperboard Products, Mississauga, Ontario
Quality Manager
2003-2013
Spearheaded the management of ISO 9001 project from inception, preparation, implementation, maintenance to registration of quality management system to ISO 9001
Managed a cost saving project on raw materials for paper cores and tubes and generated $30,000 a month
Managed the quality department of the plant with 3 direct reports: incoming, in-process (includes laboratory / testing), and outgoing inspections
Developed quality manual, policies, procedures, work instructions, and forms in preparation for the ISO 9001 certification process
Managed the implementation of corporate’s OGSM (Objectives, Goals, Strategies, Measures) by conducting MDI (Measuring Daily Improvements)
Initiated Lean/Six Sigma man-machine project and generated $50,000 savings a month
Led Kaizen events in waste reduction, inventory optimization, cost improvement projects, SMED
Served as ISO Management Representative and document controller
Prepared and analyzed cost of quality for better decision-making
Implemented Corrective Action System and ensured system is working
Conducted regular quality meeting and twice a year management review meetings
Prepared and analyzed business system related reports like cost of quality, production and performance efficiencies, and root cause analysis
Conducted quality system internal audit as per ISO 9001 standard
Managed comprehensive customer database management and improvement of customer satisfaction
THESIS, TRAINING, ORGANIZATION AFFILIATION, AWARDS RECEIVED
Master’s Degree Thesis- Optimizing Hoshin Kanri: Making a Strategic Deployment Plan Work in a Medical Device Distribution Company
Passed both ASQ’s Certified Quality Auditor and Certified Quality Technician examinations
Certified Lean Six Sigma Greenbelt by The Newark Group
2005 New Pioneers Awards Recipient sponsored by Skills for Change Toronto
Volunteer-Mentor for Professional Newcomers to Canada - Skills for Change Toronto
Part-Time Instructor - Quality Assurance Course at SfC TechSkills Toronto
Senior Member – American Society for Quality
Lean Six Sigma, Value Stream Mapping and 5S Training; G.R. Technologies Ltd
Preliminary Round Judge, ASQ International Team Excellence Award Competition; NC, USA
Volunteer- Member of the Board – Skills for Change Toronto