CURRICULAM VITAE

Gupta Ram Lakhan

Flat No. K-*02, Haware Splendor

Sector- 20, Kharghar Navi Mumbai - 410210

Mobile No: +91-992******* Passport No. K-2948015 Expiry 2027

Email. adzbrd@r.postjobfree.com

Education: B.E. in Mechanical Engineering

OBJECTIVE:

A professional with 29 years of extensive experience in the field of Pre-commissioning, Commissioning & start up activities in refinery & petrochemical Industries in India as well as abroad.

Personal skills:

1.Knowledge on Rotating Equipment maintenance techniques and types

2.Analytical ability & Good problem-solving skills.

3.Good interpersonal skills

4.Excellent make communication and relationship with others.

5.Self-motivated& able to work under pressure

6.Highly energetic & hard work responsibility.

7.Be able to work independently with little supervision

8.Be a team player who can provide valuable input during both planning and execution phase

Related Professional Experience:

Jan 2023 – Till sate.

Commissioning Engineer

1.FINOZOL SPECIALITIES & CHEMICALS PVT. LTD...

(SULPHAMIC ACID, FUEL ADDITIVES, LUBE OIL)

Responsibilities: Planning and executing of all Equipment’s Erection & Pre commissioning & Commissioning and Maintenance Activities for Petrochemical Plant.

1.Front-End Engineering Design (FEED): Lead and oversee the FEED activities for rotating equipment, including pumps, compressors, turbines, and related systems for oil and gas projects.

2.Rotating Equipment Selection: Identify and select the most suit, able rotating equipment based on project requirements, process specifications, and industry standards.

3.Commissioning of pumps, compressors, conveyers, steam boilers, Thermic fluid Heaters, Refrigeration units, Nitrogen Plants, cooling towers, AFC fans, Agitators, etc.. and record and monitor machineries performance MRT tests.

4.Commissioning of dosing skid.

5.To Ensure timely completion of commissioning activities while ensuring self and team Development.

6.Detailed & regular reporting to Head Office.

7.Ensure Safety norms at sites.

8.Study Technical Contracts to understand the Project requirements and to raise query in case of any observation.

9.Preparation of Commissioning Plan for rotating equipment’s installation.

10.Preparation of Commissioning Manual

11.Collection of all documents required for site execution.

12.Direct senior personnel in determining the scope of work

13.Negotiate with other operational support groups to ensure clearly defined interfaces, deliverables, and project schedules

14.Maintain close coordination with other engineering disciplines, Planning, Fabrication, Project Management Teams, and Global Engineering as required

15.Coordinate with vendors and subcontractors, as required by PMT, for high value/high-tech items to ensure project technical requirements, and delivery, installation, and commissioning requirements are met

16.Ensure availability and allocate discipline manpower resources as required to provide agreed deliverables and meet agreed schedules and budgets

17.Plan and recommend Discipline manpower, training/development, and assist in recruiting resources

18.Assist the Senior Manager in coordinating the training and development of Discipline personnel

19.Manually adjusts or assists others in adjusting a variety of valves governing rates of flow, levels of pressure and chemical feed, to ensure correct output.

20.Starts up, shuts down, isolates and adjusts flow rates, levels and temperatures on pumps, motors, tanks, loading arms, compressors and flares as instructed.

21.Discuss unit conditions and abnormalities with all concerned department to improve the product quality as well as job safety.

22.Routine check-up of all process equipment’s.

23.Reporting all the abnormalities and failure to the control room and to take corrective measure

24.Change over operation of pumps, filters, beds etc.

25.Continuous monitoring of ongoing maintenance activities in his designated work area and

26.commissioning of repaired or maintained equipment to ensure functionality

27.Pertaining to Safe Operations of the Unit & operating the equipment’s as per standard operating procedure (SOP).

28. Co-ordinate with the technical and maintenance service department to solve the problem.

29. Plant Start-up and shutdown activities.

30.Condition monitoring of Rotating Equipment. 31. To co-ordinate with the Panel Manaers for trouble free operation

Related Professional Experience:

Jan 2022 – 31 December 2022.

Commissioning Supervisor CTCI CORPORATION TAIWAN..

1.PETRONAS RAPID PROJECT, MALAYSIA

(RFCU UNIT- I &UNIT –II, LTU & PRU TAME, ISOM, CNHT)

Responsibilities: Planning and executing of all Equipment’s Erection & Pre commissioning & Commissioning and Maintenance Activities for Petrochemical Plant.

Preparation of various documents like JMS, JHA, Marked up P&ID, check sheets, data sheets, safety data sheets and brief description for mechanical run test.

Hot & Cold Alignment for all rotating equipment’s by using Laser alignment kit (Opt align smart) Reverse dial and Rim & Face Dial Indicator method.

Reading & Understanding of all P&ID, Technical Drawings & Vibration Data Collection Analysis.

Implementation and Data collection of Reliable Centered Maintenance (RCM).

Training given to the New Employees about Turbo Machineries& Plant Equipment’s

Hand Experience on Agitators, compressors, turbines, all kind of pumps, boilers, refrigerators, nitrogen plants, air blowers, lift, racks, dryers, Bucket elevator, Conveyors, Vibrating screen and spherodizer Granulators Storage, chemical, Refinery & Petrochemical plant.

Worked about Pump Performance test calculation curve match with Industrial curve.

Experienced in installation and servicing of liquid film seal and Dry gas seal

Erection & Commissioning of Pumps in Construction with using of Dumpy level, Theodolite, plum and Water tube for Elevation transfer as per National Survey Data.

Hand experience in Overhauling of rotary valves and motorised valves.

Pump compressor and Turbine Erection, Commissioning and Maintenance.

May 2021 to December 2021.

Commissioning Engineer CTCI CORPORATION QATAR. (Shut Down Project)

1.QATAR PETROCHEMICAL COMPNY QATAR (EP1 MACHINE REPLACEMENT PROJECT)

1.Ensure that all Rotating Equipment and associated systems are correctly hooked up with appropriate Constructions punch list items. Supervise and monitor installation, pre-commissioning, commissioning, FAT and SAT of the Rotating and Static equipment and systems through EPC Contractor. Update CMS (ICAPS), OPERCOM database accordingly, and ensure that all Carried out commissioning activities meet the project Requirements and Company Standards.

2.Provide oversight and coordination of Installation and inspection services for major Rotating and Static Equipment during pre-commissioning, commissioning and Start up as:

a.Ethylene and Propylene Centrifugal gas Compressor turbine driven

b.Reciprocating Air compressor driven by Gas Engines and Electric Motor.

c.All types of API &I SO Pumps, Compressor load and performance test run.

d.Equipment package skid leveling and soft foot check.

e.Cold alignment (without and with piping).

f.Lube oil and hydraulic starter lines flushing.

g.Piping system pre-commissioning work as flushing/cleaning, Hydro-testing and P&ID line walk.

3.Co-ordinate between Commissioning Contractors and the Company teams, providing feedback on progress to update Plans, costs and schedules. Monitor the HSE performance of all commissioning contractors in the area and to ensure that all Work sites are operating safely.

4.Review and provide inputs to contractor pre-commissioning, commissioning and RFSU execution plans, Resources Allocation, test procedures and final documentation. Ensure that all Plant Equipment and associated systems are Correctly installed with appropriate construction Punch list items. Follow up CMS database progress and verify Punch lists clearance by the Contractors.

5.Supervise Receiving, Inspection, Testing and proper preservation of commissioning materials and Equipment and Ensure that they are in accordance with the contract prior to Receipt and acceptance. Co-ordination between Commissioning Contractors and the Company teams, providing Feedback on progress to update plans and Costs.

6.Review specifications, prepare technical bid evaluations, review vendor drawings and data and Supervise other to do the same. Review marked-up as built drawings of the completed Construction before commissioning and handover to Operations. Highlight any deviations from the original design to the Construction Team.

7.Participate in HAZOP / HAZID analysis, Conduct Job Safety Analysis, audit and develop PTW systems during SIMOPS and Start up stages and Ensure works are done in accordance with the specified work scope, Safety roles and PPE Requirements and enforce the implementation of the Company’s Health policy.

September 2020 to May 2021

Commissioning Engineer

2.TATA PROJECT LTD INDIA CLIENT (HRRL BADMER RAJSHTHAN)

(CDU VDU, VGO & DCU UNITS)

1.Ensure work is carried out safely and efficiently in a competent manner and that adherence to the Permit to Work System is performed

2.Proactively plans for start up activities and major milestones (such as major equipment, chemical cleaning, steam blowing, or demonstration and performance testing)

3.Establish site commissioning planning for the package and pull the fronts from erection team on time

4.Plan and set up Commissioning tools etc. and ensure safety of commissioning tools.

5.Review and verification of equipment supplier’s engineering, as well as the testing and commissioning proposals of equipment

6.Preparation of data sheets for compressors, steam and gas turbines, pumps and other rotating equipment

7.Provision of support and advice on rotating equipment matters

8.Familiarity with the following codes : API (610-619 Pumps / Compressors / Turbines ) ISO and ASME

9.Technical evaluation / clarification of supplier bids, plus the technical reports to support order placement

10.Computer literate within Microsoft Office

11.Review and evaluation of equipment suppliers’ bids for Long Lead Items and preparation of bid evaluation reports

12.Provide REE expertise for incident investigations, RCA, FMEA, and development of performance standards

13.Provide clear direction and input during the selection of rotating equipment, assisting the Project manager

14.Provide REE technical support for Region Category Management, SQM activities, and vendor/fabricator quality issues resolution

15.Provide REE expertise to support Fit for Service barrier evaluations, gap closure plans and improvements

16.Assists Operations, and Maintenance Department in developing procedures, training, and processes to ensure equipment is operated within its design parameters

17.Establish, track, and monitor material key quantities; provide analysis and forecasts

18.Leads activity delivery against work program set by SETA/TL and the GRE AOP set by the GRE Product Managers

19. At the direction of the Commissioning Manager, responsible for reviewing Commissioning Procedures provided by the Contractors when necessary

20.Responsible for direct interface with, and providing assistance to other discipline startup professional

21.Ensure that the relevant permit to work is in place prior to commencement of work and familiar with Isolations

August 2018 to July 2020

Commissioning Supervisor CTCI CORPORATION TAIWAN..

3.PETRONAS RAPID PROJECT, MALAYSIA

(RFCU UNIT- I &UNIT –II, LTU & PRU)

Responsibilities: Planning and executing of all Equipment’s Erection & Pre commissioning & Commissioning and Maintenance Activities for Petrochemical Plant.

Preparation of various documents like JMS, JHA, Marked up P&ID, check sheets, data sheets, safety data sheets and brief description for mechanical run test.

Hot & Cold Alignment for all rotating equipment’s by using Laser alignment kit (Opt align smart) Reverse dial and Rim & Face Dial Indicator method.

Reading & Understanding of all P&ID, Technical Drawings & Vibration Data Collection Analysis.

Implementation and Data collection of Reliable Centered Maintenance (RCM).

Training given to the New Employees about Turbo Machineries& Plant Equipment’s

Hand Experience on Agitators, compressors, turbines, all kind of pumps, boilers, refrigerators, nitrogen plants, air blowers, lift, racks, dryers, Bucket elevator, Conveyors, Vibrating screen and spherodizer Granulators Storage, chemical, Refinery & Petrochemical plant.

Worked about Pump Performance test calculation curve match with Industrial curve.

Experienced in installation and servicing of liquid film seal and Dry gas seal

Erection & Commissioning of Pumps in Construction with using of Dumpy level, Theodolite, plum and Water tube for Elevation transfer as per National Survey Data.

Hand experience in Overhauling of rotary valves and motorised valves.

Pump compressor and Turbine Erection, Commissioning and Maintenance Experience.

18 Feb 2015 to Sept 2018

Mechanical Engineer

1.Reliance Industries Ltd (Mumbai) Aarvi Encon Pvt. Ltd.

(J3 PROJECT, U&US UTILITY

Roles & Responsibilities:

Define maintenance strategy & plan for rotating equipment

Troubleshoot rotating equipment problem and related issues

Inspection of rotating equipment during turnaround and carry out overhauling. Ensure reliability of equipment with help of condition monitoring tool - vibration diagnostics, oil analysis

Lead multi-disciplinary teams for Root Cause Analysis

Erection, Pre-commissioning & Commissioning of new rotating equipment’s for new projects

Ensure spare availability of critical equipment’s and non-stock materials in co-ordination with material department

Responsible for all testing and commissioning of rotary Equipment’s.

Participated in extensive audits and inspections to provide information for weekly and monthly engineering reports.

Managed weekly and monthly meetings both with subordinate team and supervisory team.

Led a team of testing technicians, engineers, junior engineers and interns to carry out efficient tests on complete Mechanical system.

Making improvements to and offering advice about operational procedures

scheduling and co-coordinating work to tight deadlines

Ensuring that equipment works to its specification

Creating and carrying out test procedures

Investigating problems, diagnosing/repairing faults

Troubleshooting

Training maintenance and operative staff where appropriate

Provide and present reports to the project and client clearly identifying current status, potential risk points and develop recovery plans required to ensure that the required project delivery program is sustained.

March 2014 to October 2014 Commissioning Engineer

2M/s ESSAR PROJECT SINGAPORE PTE LTD. Project & Client : Jurong Aromatic Complex Singapore (1.5 Million Tones of aromatic and 2.5 Million Tons of Transportation Fuel)

Developing basic design, detailed engineering and procurement related activities of Rotating Equipment/packages such as pumps, compressors, blowers, and refrigeration units.

Developing rotating equipment specifications and commissioning guidelines for the equipment.

Providing rotating equipment information throughout the various proposal, engineering and construction phases to the project team.

Provide the technical expertise to assist in achieving accuracy in project piping and instrumentation drawings (P&ID’s).

Reviewing and approving vendor documentation for rotating equipment on assigned projects.

Participating in inspections and testing of equipment as required.

Participating in equipment check-out and commissioning as required.

Erection and installation of Rotary equipment’s at site.

Provided all aspects of mechanical engineering support services for rotary equipment during develop project pre-FEED, FEED and commission stages.

Leveling and alignment of unit and couplings as per API 686

Fabrication of process pipe lines and maintaining Parallelism of flanges

Preservation of equipment’s till start up

supervised and ensure the safe and reliable operation of mechanical equipment (rotational) in the terminal and jetty areas

Offered running, testing and, performance trials as per design and specification to client and achieved proven track record of supervising operation of mechanical equipment, rotational, with Owner JAC on site.

October 2006 to March 2014

Commissioning Engineer

1.M/s Vamshi Chemicals Ltd.

To prepare project planning and schedule, and to coordinate in implementation

Installation, Testing & commissioning of Static and rotary equipment’s viz.. Pumps, compressors, Agitators, cooling towers, refrigeration units, boilers, conveyers, reactors, heat exchangers, vessels, storage tanks, distillation columns and packing’s etc..

Monitoring of site work involving civil construction, installation of mechanical & Electrical equipment’s, piping, etc.

Coordination with various agencies like consultants, architects, contractors.

Documentation & Implementation of GMP in the plant.

Guidance for preparation of drawings, BOM, order finalization.

Engineering coordination with clients, consultants, vendors for procurement, dispatches, construction, supervision & commissioning

Estimation, procurement, inventory management, inspection & expediting.

Preparing and ensuring compliance to the maintenance procedures, Preventive and Predictive maintenance schedules.

Condition monitoring of rotating equipment, analysis and advice

Assist plant maintenance in troubleshooting critical problems.

Supervision of quality checks during overhauling of critical rotating equipment..

Assistance/ Association in repair and refurbishment of rotating equipment/components.

Perform Failure analysis and Root cause analysis (RCA) of repetitive failures

Review and optimize maintenance tasks /frequencies.

Applying the leanings from RCA to proactively increase the reliability of other assets.

Ensure safe and trouble free start-up of critical rotating machines

Provide technical support for critical and insurance spares reviews.

Training faculty for in-house programs related to rotary equipment.

Provide inputs for planning and scheduling of critical rotating equipment overhauling.

Provide assistance for erection and commissioning of new equipment

April 2004 to October 2006 Mechanical Engineer

2.M/s Shriman Organics & Chemicals Industries Ltd.

Preventive maintenance and trouble shooting of compressors.

Performed basic operations and routine preventative maintenance of applicable machines, equipment

Provided solutions and fixed equipment malfunctioning, system faults and network errors – Used root-cause-failure techniques, corrective actions, modifications and performed replacements and/or new installation.

Assigned personnel and technical support teams to sites requiring 24/7 maintenance.

Worked with company’s vendors and supervised subcontractors during various maintenance projects to ensure proper completion of work performed at customers’ facilities.

Utilized different reliability and testing strategies in plants to maintain and improve operation’s profitability.

Directed storage of equipment and assured safety measures were followed.

Assure optimization of the Maintenance Organization structure

Analysis of repetitive equipment failures

Estimation of maintenance costs and evaluation of alternatives

Forecasting of spare parts

Assessing the needs for equipment replacements and establish replacement programs when due

Application of scheduling and project management principles to replacement programs

Assessing required maintenance tools and skills required for efficient maintenance of equipment

Assessing required skills required for maintenance personnel

Reviewing personnel transfers to and from maintenance organizations

Assessing and reporting safety hazards associated with maintenance of equipment

May 1995 to April 2003 Mechanical Engineer

3.M/s Ganesh BenzoPlast Ltd.

Fabrication and testing of Process Equipment’s, Machine parts, and Repairing & Overhauling of old Process Equipment, machine and its worn out parts.

Planning of Machine & Fabrication workshop

Fabrication, Erection, Commissioning, Operation & Maintenance of Pilot Plant as per requirement of R & D Department.

During execution of these projects, I also learnt Civil, Electrical & Instrumentation Engineering work also these work require me to involve in Fabrication, Erection and Commissioning of Equipment like Raw Material & Finished Product Storage Tanks (Up to 1200 KL capacity MS / SS, Horizontal / Vertical, Above Ground / Under Ground), Reactors (up to 250 KL capacity Plug flow / Agitated, MS / SS / GL, Jacketed / Limpet Coiled, Outside / Inside Heating Coil etc.), Process Vessels (Decanter, Steam drum)

Heat Exchangers (up to 1225 Sq. M Heat Transfer Surface straight tube and U-tube for various applications) Re boilers (up to 200 KL Capacity), Distillation Columns (up to 8Mtr. And 40Mtr. Height Packed with Sulzer Packing), various Structural works (up to 50Mtr. Ht.) and Piping (MS / SS, Jacked / Traced)etc.

I have done the Erection, Commissioning, Operation & Maintenance work of the brought out Items in projects. viz. major of which are Process Air Compressors (250 HP), Pumps, Thermic Fluid Heaters (80 Lac Kcal, IBR Boilers (80 MT@40BAR), Nitrogen Generation & Bottling Plant (150 NM3/Hr.), Water Treatment Plants like Softening (225 M3/Hr.), DM (60 M3/Hr.), Blowers (150 HP), Chilling / Refrigeration systems (Vapor Compression 240 TOR, Absorption 200TOR & Vacuum10 TOR), Centrifuges Continuous (40MT / Hr.) and Batch (1200 Kg/ Batch), Dryers Rotary, Belt & Fluidized, Cooling Towers (3250 TOR), Incinerator with waste heat recovery system (8000 Kg Steam/Hr.@12 BAR) etc.

Responsibilities:

After Commissioning of project I have been absorbed in this plant as a Mechanical Maintenance Shift In-charge. Here My responsibilities are to do the Planning for Equipment Preventive Maintenance under Total Quality Maintenance program for smooth Utility Operation, Log Sheet and History card Preparation of Equipment, Energy Auditing and to Take Corrective action for Optimization, Plant Safety, Spare parts Inventory Control, Shut down Planning and Breakdown Maintenance.

Other than above, I have to prepare various types of Reports & Log Sheets on day to day basis for Records & reporting to my Superior, to do other Paper Works related to ISO 9002 Certification.

March 1993 to May 1995 Fabrication Supervisor

4.Maharashtra Turnkey Projects & Lessers Ltd.

Responsible for production Schedule adherence, Quality production, streamlining the activities in the Fabrication Shop

Responsible for setting up world class practices related to manufacturing processes and sustaining them.

Supervision of activities of different Steel Fabrication works in the workshop

Planning and execution of projects to ensure maximum productivity within optimum quality.

Provide backup to Vice President and other tradesmen for managing and handling projects including providing technical advice as and when required.

Ensure that all work is carried out to the required quality in the best possible manner and within the guidelines of industry's best engineering practices.

Motivate, direct, align and guide the team for best performance, monitor performance, and provide continuous appraisal & feedback. Empower sub-ordinates and provide apt tools and technique including process improvement suggestions and follow up on implementation.

Responsible for maintaining discipline of the workmen reporting to him and ensuring harmonious industrial relations. Responsible for handling and resolving individual grievances of the workers under him.

Responsible for safety of people and equipment by ensuring safety systems are in place and that there is no deviation from safety standards..

PERSONAL DETAILS:

Date of Birth : Oct. 05, 1971

Gender : Male

Marital Status : Married

Thanking You in Anticipation,

Yours Truly,

Ram Lakhan Gupta

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