Daniel G. Jilg

**** ******* *****

Seward Ne, ***34

402-***-****

adzbm9@r.postjobfree.com

Objective

Quality Manager with an associate degree in nondestructive testing over 20 years in quality would like to sign on with a good company that could utilize my education and experience in the fields of quality and nondestructive testing. Quality Manager and NDT/CWI Experience

Klute 2021 to current

• Currently Quality Manager at a Steel substation component manufacture. Worked with quality and management personnel to maintain the QMS that included Quality manual and QIS quality information system, CAR Corrective action database also Nonconformance database and procedures, Document control database revision control, quality plans and work instructions and procedures. Training of new people on the QMS quality statement and quality goals.

*Conducting a management review at least annually included: reporting KPI metrics, evaluation of suppliers, risk management, customer feedback, effectiveness of corrective action, results of PM of equipment.

*personally performing visual CWI inspections as well as incoming material and first article.

*Personally calibrating / validating inspection gages as well as welding machines and coordinating external calibration were needed.

*Conducted internal audits and acted as liaison for external auditors from customers and from our accreditation agencies ISO 9001 and AISC.

*Reviewing contract documents prints and customer specs and applicable codes ensuring compliance.

*Promoting a zero-defect culture at all levels of process to achieve company quality goals. Conducting root cause via tools of 5 why and 8D on repeat corrective actions.

* Volunteered production workers form different areas of production to make a quality committee that met with management monthly in a quality committee meeting to work on issues and reported monthly quality KPI’s

*Making required PQR’s and WPS’s (with CVN requirements) coordinating with labs on PQR results. Testing and certifying new welder personnel processes of GMAW, SMAW, SAW as well as maintaining continuity log.

* Worked with implementing new STS barcode system that integrated with ERP system to create electronic traceability and replaced all our handwritten traveler part traceability

*Worked with implementing new robotic welders machines qualifying and certifying the processes

* Communicated with customers on complaints and warranty work coordinated local certified repair local and replacement parts. At times traveling to the site to personally handle warranty issues and field problems.

Quality tech and NDT/ CWI Experience

AGI Sentinel 2019 to 2021

• Most recent position Quality Technician at a Steel building manufacture hired primarily to achieve IAS “The international Accreditationc Service” shop accreditation (like an ISO 9001). Worked with quality and management personnel to setup a QMS that included Quality manual and QIS quality information system, CAR Corrective action database and procedures, Document control database and Document control procedures from beginning up thru the accreditation audit where Sentinel was awarded their IAS accreditation.

• Performing CWI certified weld inspector functions, Certified welders by administering weld tests to the applicable code requirements, performing PQR Procedure Qualification record tests to applicable code requirements, and writing WPS Welding Procedure Specification for the floor operators and welders.

• Implemented a gage calibration database system as well as gage calibration procedures to ensure gage traceability to NIST National Institute of Standards and Technology, Coordinating with external gage certification labs for the Calibration and certification of master gages.

• As a Quality technician I performed the internal process audits and trained personnel to quality procedures, also internal inspection processes to technical drawings tolerancing inspections, GD&T.

• With my experience in the field of Quality tech / Quality engineer I qualify to and am currently preparing to test thru ASQ American Society for Quality for CQE Certified Quality Engineer at prometric in Lincoln in the near future. Quality tech and NDT Experience

Agility fuel solutions Lincoln, Nebraska November 2012- to February 2019

• Tasks include performing and overseeing Inspections to applicable codes and specifications both in-process and final of filament wound composite CNG tanks. Communicating with engineers creating and revising work procedures in accordance with ISO and later TS document control guidlines.

• Performing receiving inspections on incoming purchased parts from venders. Parts of various manufacturing methods: machined, molded, welded, extruded, rolled, cast and so on. Automotive quality core tools were implemented most experience with PPAP submission reviews, Certification of conformity review, AQL lot/batch part sampling, Visual inspection and NDT aided methods PT & MT, tolerancing inspections to GD&T principles via CMM arm.

Coordinating with third party inspection labs and reviewing inspection reports on parts that could not be inspected in-house such as X-ray inspections or chemical analysis inspections.

• Performing Nondestructive UT (TOFD) inspections on HDPE welded internal liner of the CNG tanks, created the (TOFD) UT calibration and annual personal certification procedures. Worked with engineers in developing experimental quantifiable thermography inspection for gaging severity of impact damage to the filament wound tanks.

• Continuous improvement by lean manufacturing Kaizen 5s, value-stream mapping,8D, DPPM analysis, and SCADA.

NDT Experience

Katana Summit Columbus, Nebraska May 2008 – November 2012

• Lead tech of quality group at a wind tower manufacturer. Tasks include performing and overseeing subordinate personnel inspections to applicable codes and specifications of welded structural wind tower components. Also working within the documentation procedures of the ISO 9001 facility, most notably nonconforming production and gage calibration procedures.

• Continuous improvement by lean manufacturing Kaizen 5s, and Kanban inventory system.

• Certifications at the time:

ASNT-TC1a UT level II (shear wave) and MT level II (dry powder and white contrast) Performing inspections two AWS D1.1 and EN 1714/1712 and EN 1290/129 AWS CWI # 09060231 and ACCP II VT # 177789 Technical Scanning Systems – Richmond, TX - Jan 2002 - Jan 2005 Nondestructive testing professional

• Three year employment period practicing lab contract inspections at refineries, chemical plants, fabrication shops, nuclear power plants, and military bases.

• Majority of inspection was performed on heat exchangers, storage tanks, towers, and piping

• All school degree trained methods (excluding radiography) were utilized in addition to On the job training for Magnetic Flux Leakage (MFL), and Remote field eddy current on ferritic exchanger tubing; Magnetic Flux Evaluation (MFE), floor scanning on storage tank floors; and Internal Rotating Inspection System (IRIS) on heat exchanger tubing. EDUCATION

Associates Degree - Nondestructive Testing – 2000-2001 Southeast Community College – Milford, NE

Internship – Longview Inspection Company – September 2001 Nondestructive testing technician

One week co-op performing paper mill inspection of Evaporators, Recovery boiler, and impregnation vessel

Magnetic particle, Liquid penetrant, and ultrasonic thickness gauging was done in accordance to ASME

NDT Training

Visual inspection – Structural AWS D1.1 and composites Magnetic particle inspection – All techniques (wet and dry) Eddy current inspection – Single, dual and multiple frequency inspection

(aircraft components and tubing)

Ultrasonic inspection – Contact. Immersion and ultrasonic data acquisition Liquid penetrant inspection – All techniques (visible and fluorescent) Radiographic inspection – Radiation safety, X-ray and Gamma ray film interpretation Codes utilized – AWS D1.1, API 1104, ASME, Mil specs and ASTM standards Metallurgy – Hardness and tensile tests and metallurgical structure composition References

Rick Pfeiffer Nancy Ballard Mark Prososki

Quality Manager Quality Manager Manufacturing Manager AGI Sentinel Agility fuel solutions AGI Sentinel

adzbm9@r.postjobfree.com adzbm9@r.postjobfree.com adzbm9@r.postjobfree.com Office 402-***-**** ext. 2104 Mobile 402-***-**** 402-***-**** ext. 2108

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