System Design Control

Phone: +91-997******* Sagar Kalyankar

Thane-****01

Email: ***************@*****.***

https://www.linkedin.com/in/sagar-kalyankar-46447180 Electronics & Communication Engineer with 8 Plus years’ experience seeking a position in the field of Instrumentation & Control Engineering. Proven track record of improving processes and increasing productivity by using my Automation & Troubleshooting skill set in Operations.

EDUCATION

B.E. Electronics & Communication Engineering June 2012 North Maharashtra University of Jalgaon, India

Diploma in (Electrical Engineering) June 2009

MSBTE / Mumbai, India

PROFESSIONAL EXPERIENCE

Ferring Therapeutics Pvt Ltd.- Executive (Instrumentation- Engineering & Maintenance) (Jul 2016 – till date) Location: K-28/ Anandnagar Additional MIDC Ambernath (East)-421605 Role: SME / DCS System Administrator:

• Accountable for DCS Health morning, Modification Batch recipe logics, Backup and Restore, User management, Version control management,

• operation of Delta V, DCS start-up shutdown.

• Preparation of URS for DCS.

• Review and approve of Documents system architecture, URS, system design specifications.

• Computer System Validation

• Preparation and Execution of IQ, OQ & PQ Protocol.

• Preparation of Test documents for verification of change recipe, Phase, EM logic.

• Responsible / Handling Quality related activities: Change controls, CAPA, Deviations, Root cause analysis.

• Prepared & handling DCS record Function design specifications (FDS), Functions requirements

• specifications (FRS).

• Troubleshooting of DCS recipe, EM, PHASE logic.

• Root cause Analysis by using A3 Problem Solving_ Deviations, Incident in Control system functionality

• Addition of recipe formula in existing recipe.

• Testing of batch recipe through water run.

Major Accomplishments:

• Upgradation of DCS Delta V (Version 11.3.1 to 14.3.1)

• Inhouse Modifications in Batch recipe logic _Batch size Increase

• Batch cycle time reduction through modification in batch recipe

• Lean project: Paperless Electronic Batch records, Cost reduction in Electric

• Inhouse trouble shooting reports in DC by using SQL query. Role: Instrumentation Maintenance Engineer

• Preparation& Execution of Field Instrument Calibration Master List & Planner.

• Preparation& Execution of Field Instrument Preventive Maintenance Master List & Planner.

• Timely execution of preventive maintenance through CMMS.

• Calibration of field Instruments and record handle through CMMS

• Implementation of Small programming changes/ field device configuration / troubleshooting in DCS.

• Spare Part management

• Maintenance & Troubleshooting of PLC, DCS control system o PLC- Allen Bradly RS Logix 5000, Siemens WinCC, Symantec Manager o HMI- Panel View

o DCS-Delta V (Version 14.3.1)

• Maintenance & Trouble Shooting of Siemens Make BMS, Fire Alarm & Access Control System.

• Preparation and review updating SOP in QMAS online document management software

• Troubleshooting of All Field instruments with communication protocol like Foundation Field bus, Profibus PA, Profibus DP, Modbus Half duplex – Level Transmitters, Flow Transmitter (Ultrasonic, Magnetic, Coriolis’s Mass, Vortex), Control Valves, Pressure Transmitters (Bourdon, Diaphragm), ON-OFF Valves (Ball type, Butterfly Type, Gate, Three-way Diaphragm)

• Design, commissioning, procurement and execution of in-house projects o Preparation of Process Flow Diagram (PFD),

o Updating of P&ID’s, Layouts

o Preparation datasheet for Instrument.

o Selecting instruments for suitable application.

o Prepared Io list, Instrument Index, JB schedule

o Procurement of instruments, Cables, Trays

o Prepared& Execution of IQ, PQ documents.

o Installation, Commissioning & Fine tuning of process field Instrument. o Support to Programmer during development & Testing of PLC/DCS logic. o Training provide to operation persons

• Major Accomplishments:

o Execution & commissioning of Waste water system for production waste – Control system: Siemens S7 -300 PLC

o Installation & commissioning of PLC base Powder Transfer system Control system: Siemens PLC

o Installation & commissioning of PLC Powder Drying system ANFD-2. Control system: Siemens PLC

o Installation & commissioning of Aniline Recovery System Control System: DCS Delta V.

o Installation & commissioning of Gas Detection System Control system: Delta PLC

Airtech System (India) Pvt. Ltd.- Design Engineer (Electrical, BMS & HVAC Automation) (Jan 2016 to July 2016) Location: Marol Naka, Andheri (East), Mumbai-400059

• Design & Finalize system Architecture for HVAC BMS, EMS system.

• Preparation IO scheduled,

• Selection of controller,

• Preparation wiring details for panel manufacturing,

• Configured and implementation of HVAC BMS logic in controller, o Programming logic in REGIN SOFTWARE tools EXO Designer, o Testing logic with controller,

• Prepare whole BMS system offer with complete BOQ include supply & Installation cost for turnkey project.

• Electrical Design Work-

o Calculation of lighting /light fixture required in rooms, o Selection / Design AHU VFD panel (MCC),

o Prepared cable selection and scheduled,

o Prepared whole Electrical work offer with BOQ include supply & Installation cost for Turnkey project.

• Technical site support-

o Installation commissioning support to PASSBOX & Laminar Airflow controller. o Total commissioning support for BMS system include- o Installation/commissioning PLC /DDC panel,

o Installation /commissioning of field instrument, o Installation /commissioning of MCC &PCC panel.

o Preparation Enquiry for field instrument, Electrical panel. o Release /prepare purchase order for Electrical, PLC panel, field instrument, SCADA software. A. S. Controls Pvt. Ltd.: Project Engineer (Electrical & PLC base Control Panel) (Jun-2015 to Dec-2016) Location: New Mumbai, Koper khairane -400705, India

• Selection /calculation of Electrical switchgear (contactor, MCCB, MCB, Busbar, cable size)

• Selection of PLC Controller, Expansion Module, Relay cards, HMI.

• Preparation Electrical and Plc wiring Diagram.

• Preparation of Fabrication drawings.

• Testing of control Panel As per PLC logic.

• Prepare Bill of Material (BOM) For Panel.

• Technical Discussion/support with Customer for New panel Project.

• Handle Department worker and Supervisor Staff Complete project at Time.

• Prepare MOM with client before started New Project.

• Handle Onsite Customer for new Panel project.

• Follow up For panel material from vendor.

• Installation commissioning of PLC base control panel for condensing /cold storage area. Prathit Automation Technologies Pvt. Ltd. _ Project Engineer- Instrumentation & Automation (Oct-2013 to Jun-2015) System Integrator & Automation Consultants, Thane West, Mumbai - 400607, India Design work-

• Make a control philosophy project operation.

• Engineering of the project.

• Design of PLC Ladder logic for Rockwell plc as per control philosophy.

• Design SCADA screen in factory talk view for control and monitor whole system.

• Design draw plc wiring schematic in AutoCAD

• Design loop drawing for instrument.

• Design hook up drawing for instrument.

• Design of as built document after completion project work. Work at site

• Consulting Installation of PLC Panel, MCC panel with the of GA drawing

• Installation of Rockwell PLC hardware module with proper setting and selection in program.

• Installation and commissioning of MCC, UPS panel.

• Show proper Tray root work for cable laying/ fabrication of tray.

• Installation of radar type level instrument, RTD Head mounted type temperature instrument, pressure gauges, temperature gauges

• Commissioning of PLC system, Mass flow meter, radar level transmitters, pressure, and temperature instruments, control valve etc.

• Give the training for site client operator for future running plant. Major Accomplishments:

• Design Supply, Fabrication &Erection and Commissioning Of 4000KL Capacity HFO Tank At Nalco Smelter Plant,Angul,Orissa

• Design all As build Documents for Alumina Mixing At Nalco, Angul Orissa

• Commissioning Support to People Facility Project Ferring Pharmcietical New Jermany Plant At Ambernath Midc Thane.

• Design Engineering Of UPH 207-Expansion

SAMEER Govt. Of India Trainee apprentice Engineer (Oct-2012 to Oct-2013) Society for Applied Microwave Electronics Engineering & Research (R & D Lab of Information Technology, IIT Bombay Campus Powai, Mumbai 400 076).

TEAM PROJECT – ‘CONTROL LA BASED CANCER TREATMENT MACHINE’ BY USING FPGA AND PLC CONTROLLER. Accountability

• Troubleshoot & Design PLC ladder program for control movement of patient coach, Gantry clockwise-anticlockwise, collimator movement which handle treatment microwave rays.

• Design & installed two-way communications between two PLC and FPGA By using MODBUS protocol in PLC program.

• Design hardware connection communicates data GUI on computer screen from FPGA and PLC.

• Worked at INDORE site for Project installation

o Design hardware relay wiring connection for PLC. o Installation and testing Maxon, servo drive card. o Design hardware connection and testing of dc Maxon motor drive or servo drive. o Design PLC ladder for keypad and pendent operation. o Design HMI screen for touch screen slave plc.

o Calibrate and testing of movement of patient coach, gantry, collimator as per customer requirement. CERTIFICATES

• Certified Training on DCS Delta V Emerson – 7001 Delta V Operate Implementation

• Trained Six Sigma professional with Green Belt

• Diploma in Project Management of Pharmaceutical (DPMP) -IPER Pune. PERSONAL DETAILS

• Date of Birth: 3rd Oct 1988

• Fathers Name: Kacharu Laxman Kalyankar

• Permanent Address: At-Khativali, Post-Vasind, Tal-Shahapur, Dist-Thane, Pin-421604

• Current CTC: 7.44 LPA

• Expected: Negotiable

DECLARATION

I hereby declare that all the information stated above are authentic as best of my knowledge. Sagar Kalyankar.

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