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Production engineer plastic process

Location:
Karachi, Sindh, Pakistan
Posted:
October 08, 2023

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Resume:

ENG. TALHA IQBAL ANSARI

B - ***, Block # **, Federal ‘B’ Area, Karachi - 75950.

adz8is@r.postjobfree.com, Cell # 033*-*******

Objective

To get a supervisory level position in polymer engineering, leading towards higher echelons of management hierarchy, in a top-notch organization which utilized my qualifications, acquired skills set, experience and

Abilities to contribute growth, development and success of an organization to make it globally competitive.

Career Summary

•Extremely enthusiastic polymer engineer with demonstrated ability at large scale along with more than nine years of work experience of general purpose polymer & engineering plastic processing in competitive, ISO and FDA standard environment.

•Completed two internship programs regarding extrusion process and injection molding.

•Confident and motivated engineer with technical skills, innovative and dynamic mind to focus on objective with realistic approach for the achievements of organization’s goals.

•Met deadlines consistently, achieved targets leading to above average performance rating.

•Versatile and creative achiever who adapts well to rapidly changing environments.

•Developing, implementing and managing overall production strategy and action plans to achieve operative results

•Leading effectively skilled team, helping them to make themselves excellent production acumen and guiding them to strive, endeavors and contribute willingly towards the accomplishment of group goals.

•Got training of complete PET Line and Krauss Maffei at Netstal, Switzerland.

•Got training of ISO 9001-2015 quality management system lead auditor at Nizam Academy

Areas of Expertise

• Analyzing and deep observing

• Production planning and execution

• Trouble shooting

• Time management

• Production team structuring

• Performance management

• Mold maintenance and setting

• Change management

• Volume target achievement

• Well aware of extrusion, injection molding and stretch blow molding

• Complex problem solving in fast

paced environment

• New product development

EXPERIENCE

Product Development Executive March2022 – Present

H.Nizam Din & Sons

•Responsible for managing design, prototyping and testing products development.

•Responsible to assess the mechanical design properties and determine if it as met desired standards and functionality.

•Conceptualize ideas in specific accurate design properties.

•Plan steps from conceptualization to the final product

•Establish module within ERP and make sure its correct application on production line.

Shift Engineer August 2021 – March 2022

Plastech Auto safe Pvt. Ltd

•Prepare production report on prescribed format and make entries in log book also.

•Coordinate with maintenance team on mold and machine maintenance.

•Update and maintain visual attendance / Raw Material board/ record.

•Monitoring and ensure 5s activities as per set standards at each machine and ensure that area around machines are properly maintained.

•Maintain records of electrical/mechanical breakdown of the machine.

•Manage all the activities of floor related to production and worker.

Assistant Manager Production October 2020 – june2021 Karim Containers Pvt. Ltd.

•To assist manager in production planning & scheduling floor plans for manufacturing finished products on time.

•Assure manufacturing operation, material consumption, outputs, machine and labor performance.

•Monitoring & develop quality standards and costs and provide administrative support.

•Ensure that all equipment, material and supplies are readily and continuously available to carry out production process.

•Address employee concerns and complaints in professional manner.

•Identify and report operational and maintenance problems to prevent productions delays.

•Schedule routine inspection and maintenance of production equipment to prevent equipment break downs and malfunctioning.

Sales Engineer February 2017- September 2020

Multiple Polymers

•We purchase waste of plastic material of every kind, refine it categories it according to customer requirement and sell to customer.

•We deals in PET off grade bottle grade chips, refining, categorize in product shades.

•Selling and retailing all kind of plastic raw material.

•Provide service to the customers for trouble shooting their production and process problems.

Process & Maintenance Engineer November 20, 2014 –January 2017

Ghantoot Plastic Industries P.O.Box:34765, Dubai, UAE

•Responsible for the manufacturing wide range of PET preform on one of the best injection molding German technology,krauss Maffei KM 175 -1900&3500 CV of 32 and 48 cavity respectively.

•Analyzing machine efficiency, ensuring desired cycle time and assuring best quality preform to end user.

•Responsible for all action performed in shift including production, mold change, preventive maintenance and troubleshooting all the problems related to process.

Process & Maintenance Engineer March 01, 2013 – October 30, 2014

PAK PET (PVT.) LTD.

358, Gabol Town Sector 16-B, North Karachi.

•Responsible for production of various types of PET bottles in different sizes and shapes on cutting edge process and control 2 stage pet bottle manufacturing at state-of -the-art machines .

•Managing routine and preventive maintenance of machines for smooth and nonstop production.

•Updating production records and making daily production report which resulting well managed and up-to-date stock.

•Analyzing machines efficiency, production, down times and loses optimization.

•Implementing of 5s for effective work place and standardized work procedure.

•Using necessary parameters of processing related with injection molding, stretch blow molding and extrusion.

•Supervising all departmental tasks including operations of machine along with trouble shooting.

•Inspecting and controlling production physically as well as through PLC based system.

•Training to team members about production, process, mold maintenance, quality, housekeeping & safety and developing elements of motivation to face the challenges.

•Evaluating production person’s performance against production target & plans and correcting undesirable deviations.

Internee Engineer Jan 01, 2013 – February 28, 2013

Popular Group of Industries

A - 11, Street # 2, Nooriabad Industrial Estate Sindh.

•Responsible for learning of all production aspects, regarding extrusion process, machine operations on ASTM standards.

•Learnt production of multilayer Aseptic Packaging in the leading food grade packaging company in

Pakistan.

•Analyzed the company’s production and quality records and investigated trouble shooting related with product and process as well as studied company’s all internal and external factors regarding the production and process.

•Monitored physically the whole process from production, inventory to dispatch including cleaning and maintenance of machines, slitter and zero defects in products

•Controlled quality and assurance of every product.

Internee Engineer June 11, 2012 – July 11, 2012

Dollar Industries (Pvt.) Ltd.

D - 85, S.I.T.E.

Karachi - 75700.

•Responsible for learning of all production aspects, regarding injection molding and extrusion process, blow molding machine operations on ASTM standards in the pioneer and leading stationery manufacturing company in Pakistan.

•Observed and learnt of practical knowledge and exposure of way of working in industry how to maintain and improve the quality, especially precise goods like stationery and office products.

•Gained knowledge of resources of various types of raw materials and complete process of the raw material to finish goods like Poly Propylene, General Purpose Poly Styrene, HDPE, Accetal as well as reduce cycle time and increase productivity.

•Examined necessary parameters of processing related with injection molding, extrusion process and blow molding.

•Handled problems during production, gave proper solution and reporting to head of production directly on daily basis.

Education

•2008-2012 BE (Polymers) Degree Candidate December 2012

Grade point average: 3.08 out of possible 4.00

From College of Textile & Polymer, Hamdard University, Karachi.

•2005-2008 Inter Science (Pre-Engineering) BIE Karachi.

•2004-2005 S.S.C (Science Group) BSE Karachi.

References

Furnished upon request.



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