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Quality Assurance Control

Location:
New Delhi, Delhi, India
Salary:
1800000
Posted:
October 02, 2023

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Resume:

CURRICULUM VITAE

RAJESH KUMAR GUPTA

adz3ds@r.postjobfree.com Rajesh Kumar Gupta

Flat No: SF-03,Tower B

Mobile No: 084******** Palm Ashiyana Appt,

Bishrakh, Noida West

Noida-U P,201305

Objective: To be in a position in a result oriented company that seeks an ambitious and career conscious person where acquired skills and education will be utilized towards continuous growth and advancement. Presentation and time management skills in handling operations like, Incoming material quality management,In Process Quality management, Process monitoring through Audit, raw material in process failure analysis in HBD Packaging Pvt Ltd.

Education Qualification:

Diploma

: Diploma in Electronics & Communication Engineering.

Board

: H.K.E Society Polytechnic, Gulbarga,Karnataka

Current Organization:

Organization

: HBD Packaging Pvt Ltd., Noida

Designation

: Manager Quality.

Duration

: Apr 2023 to till date.

Job Responsibilities:

• Preparation of quality documents like Process Flow, Control Plan,WI, PFMEA, Audit checklists, and Quality alerts.

• Validation of Supplier 8D reports & its effectiveness monitoring & ensuring implementation & adherence of the same at supplier end.

• Proficiency in the Quality Management systems and EHS Management system i.e. ISO

9001:2015, ISO 2200:2018, HACCP

• Be Liaison for customer and supplier issues affecting product Quality. Develops and maintains QA plans and process routings, which reflect intended/actual activities.

• Customer compliant handling, Rejection Analysis: 7 QC tools; Experience in supplier Quality

Assurance for developing suppliers (PPAP approval) & improvement projects)

• Monitors the process yields throughout the line. Evaluate First Pass Yield, Recognizes and help solve yield-decreasing problem, implements and drives internal corrective actions.

• Creating daily CAR, NCR reports and participating to close them correctly in time to maintain daily process compliances.

• Supplier Quality Activities : Line Non-Conformance Material Report, Material Review Board, MRB Incoming Quality Notification, QN,Supplier Issue Verification on line,Supplier Performance Review,Incoming Quality Alerts,Send Sample to Supplier,8D Tracking (SCAR), Supplier PPAP inspection, First Article Inspection, Components Sorting/Rework - In-house, Components’ Purge Process (Poor Quality Components).

Previous Organization:

Organization

: Pragati Pack India Pvt Ltd, Noida

Designation

: Manager Quality.

Duration

: Nov 2020 to Mar’23.

Job Responsibilities:

• Customer Corrective Action Support - Drive customer corrective actions by carrying out root cause failure analysis, cross-sectioning, dimensional analysis, or other means. In addition, communicate with customers when necessary to ensure verification of corrective actions.

• Using quality standards and maintaining the relevant documents.

• Validation of Supplier 8D reports & its effectiveness monitoring & ensuring implementation & adherence of the same at supplier end.

• Involvement in Poka Yoke & Kaizen improvement activity.

• Incorporated Six Sigma methodologies to solve a range of manufacturing problems.

• Preparing & finalizing inspection criteria & items based on part category.

• Proficiency in the Quality Management systems and EHS Management system i.e. ISO 9001:2015, ISO 14001:2015, OHSAS 14001:2009

• Customer compliant handling, Rejection Analysis: 7 QC tools; Experience in supplier Quality Assurance for developing suppliers (PPAP approval) & improvement projects.

• Carries out experimentation, process capability studies, or other technical evaluation to improve yield and quality. SPC data analysis by using different type of charts .Cp, CpK analysis GRnR.

• Preparation of quality documents like Process Flow, Control Plan, VA, WI, PFMEA, Audit checklists, and Quality alerts.

• Evaluate and schedule appropriate training programs and/or seminar for the Quality Assurance staff, including direct employees.

Previous Organization:

Organization

: Theeta Electricals Pvt Ltd, IMT Manesar, Gurugram, Haryana

Designation

: Manager Quality & MR.

Duration

: Feb 2019 to Nov 2020.

Job Responsibilities:

• Enhances the capabilities of the Quality Assurance Department by providing technical support to help QE or senior QE improve the quality and yield of the products. Represents the quality function of technical support, in conjunction with other internal support groups, regarding issues affecting manufacturing.

• Proficiency in the Quality Management systems and EHS Management system i.e. ISO

9001:2015, ISO 14001:2015, OHSAS 14001:2009

• Be Liaison for customer and supplier issues affecting product Quality. Develops and maintains QA plans and process routings, which reflect intended/actual activities.

• Customer compliant handling, Rejection Analysis: 7 QC tools; Experience in supplier Quality

Assurance for developing suppliers (PPAP approval) & improvement projects

• Monitors the process yields throughout the line. Evaluate First Pass Yield, Recognizes and help solve yield-decreasing problem, implements and drives internal corrective actions.

• Creating daily CAR, NCR reports and participating to close them correctly in time to maintain daily process compliances.

• Supplier Quality Activities : Line Non-Conformance Material Report, Material Review Board, MRB Incoming Quality Notification, QN,Supplier Issue Verification on line,Supplier Performance Review,Incoming Quality Alerts,Send Sample to Supplier,8D Tracking (SCAR), Supplier PPAP inspection, First Article Inspection, Components Sorting/Rework - In-house, Components’ Purge Process (Poor Quality Components).

• Liaised between manufacturing and executive teams as a contributor to development of Electronic circuit board assembly. Ensured product manufacturability, robust design, compliance with regulatory requirements and transition from prototype to production.

Previous Organization:

Organization

: LAVA International Ltd. Noida India

Designation

: Assistant Manager Quality (SMT).

Duration

: Oct 2015 to Feb 2019.

Job Responsibilities:

• Analysis of Part failure during production process at Lava end & Market.

• Action plan implementation & its effectiveness monitoring for the failure from market.

• Conducting daily monitoring of critical Quality issues occurring.

• Monitoring of Supplier performance on daily, weekly & monthly basis.

• Practicing quality standards with key emphasis on improving quality.

• Setting of quality monitoring tools and methodologies and ensuring adherence to the same

• Implementing quality management system and ensuring adherence of the same.

• Using quality standards and maintaining the relevant documents.

• Validation of Supplier 8D reports & its effectiveness monitoring & ensuring implementation & adherence of the same at supplier end.

KRA’s:

• Responsible for Incoming quality control.

• Responsible for Quality documentation & maintenance.

• Striving to reduce the field problems by devising methods for process improvements.

• Verification of Pre Production & Mass Production activities for new model.

• Quality planning & implementation – Developing & implementing inspection & testing procedure for improvement inprocess Quality control at supplier end.

• Documentation (Quality Reports, Daily / Weekly / Monthly Presentation).

• Root Cause Analysis & take fool proof countermeasure against line & lot rejections issues.

• Customer parts return data analysis.

• Fallow up suppliers for CAPA/ 8D.

• FMEA, Control Plan, FPA, PPAP review of suppliers.

• Involvement in Poka Yoke & Kaizen improvement activity.

• Development of supplier quality objectives and protect Manufacturing Lines from supplier issues.

• Participate in ECN implementation & follow up on estimated effective date & commitment from project members.

Accountabilities

• Responsible for Verification of ECNs.

• Responsible for verification of 4M management.

• Responsible for part CTQ & CTF verification and maintenance.

• Daily Defect analysis and quick temporary & permanent action for part issue.

• Daily QC Man Power Management.

• On Job Training new operators & critical stage operators.

Attainments

• Successfully completed Six Sigma projects for “Packaging down time elimination due to weight variation” issue in packaging parts.

• Packaging parts” DOL (Direct on Line)” by strengthen inprocess Quality at supplier end.

• Star Award for “Process Improvement” in the month of Jan’16.

• Star Award for “Process & part failures reduction” in the month of Apr’16.

• Appreciation award for “Improvement in lot rejection at incoming stage” in the month of Mar’17.

• Star Award for “Quality Improvement of line rejection from 0.50% to 0.05%” in the month of Dec’18.

Previous Organization:

Organization

: Eolane Electronics Bangalore Pvt. Ltd.

Designation

: Assistant Quality Engineer(SMT)

Duration

: June 2013 to Oct 2015

• Eolane is a leading electronics manufacturing services (EMS) company with original design manufacturing (ODM) capabilities in the communications technology field. Eolane provides global end-to-end solutions consisting of design, NPI, manufacturing, supply chain management, and after-sales services for the whole lifecycle of its customers' products.

Job Responsibilities:

• Develop, motivate and challenge all team members to perform to their full potential, providing direct and timely feedback in formal and informal media.

• Ensure periodic Internal Quality Audit is done to measure the efficiency of the quality function.

• Evaluate and schedule appropriate training programs and/or seminar for the Quality Assurance staff, including direct employees.

• Oversee experimentation, process capability studies, and other technical evaluation to improve yield and quality.

• Responsibly monitor process yields throughout the line; recognize & help to resolve yield-decreasing problem and also implement & drive internal corrective actions.

• Responsible for maintaining quality systems.

• Handling customer complaints.

Achievements:

• Best Supplier award for L & T Project for Excellence DPPM reduction at customer end.

• Rewarded for best Kaizen Implementation in manufacturing line. (Quality records updating in Soft copy rather than hard copy).

• Excellent project in 2013 for Productivity Improvement (Philips Lighting Project).

• Appreciation award in Q2’14 for Highest Poke Yoke implementation for Process improvement in Orange Project.

• Appreciation award from Customer (L & T) in Q4’13 for Poke Yoke implementation for detection of Solder short.

Previous Experience:

Organization

: : OM Sai Decoplast Pvt Ltd Pune.

Designation

: QA Executive.

Duration

: Feb 2011 to June 2013.

OM Sai Decoplast is a leading Plastic Molding, decorative parts & Press parts manufacturing company capabilities in Molding of plastic parts on contract manufacturing base.

KRA’s:

• Responsible for Incoming, Inprocess& Outgoing quality control.

• PPAP documentation for automobiles industries products as per customer requirement.

• Handling customer complaints.

• Customer complaints Analysis & send CAPA/8D to customer on time.

• Customer parts return data analysis & action plan implementation to avoid repetition of the problems.

Previous Experience:

Organization

: : : Advance Power Display Systems Pvt Ltd SEEPZ Mumbai.

Designation

: Assistant Manager Quality SMT Division.

Duration

: July 2010 to Feb-2011.

KRA’s:

• Monitoring daily, weekly & monthly line issues at SMT lines.

• Development of supplier quality objectives and protecting SMT Lines from raw material issues.

• Process Audit and Online SPC on the SMT lines.

• ESD Audit in the SMT shop floor and Manufacturing Audit.

• Training and Certification of Quality Engineers.

• Conducting Pilot run of New Models and evaluation of New Models after pilot run.

• Follow up of corrective actions in house & supplier issues related to raw materials.

Key Responsibilities:

• Spearhead a team of 34 members; report to the Quality Manager.

• Develop, motivate and challenge all team members to perform to their full potential, providing direct and timely feedback in formal and informal media.

• Co-ordinate interaction between the Quality Department and all other manufacturing and support functions.

• Monitor and evaluate the level of involvement and success of the Quality Engineering activities and their impact on the continuous improvement of process yields and efficiencies. Provide the appropriate level of feedback, support and coaching.

• Ensure periodic Internal Quality Audit is done to measure the efficiency of the quality function.

• Evaluate and schedule appropriate training programs and/or seminar for the Quality Assurance staff, including direct employees.

• Responsibly monitor process yields throughout the line; recognize & help to resolve yield-decreasing problem and also implement & drive internal corrective actions.

Previous Experience:

Organization

: Elcoteq Electronics (India) Pvt Ltd. Bangalore

Designation

: Quality Technician

Duration

: May 2007 to June 2010.

Job Responsibilities:

• To evaluate and qualify new material which is not in AVL.

• To follow up and coordinate product quality issues which are detected during inspection or by customer.

• To follow up components and customer return failure analysis.

• To embark process improvement projects with test engineering, process engineering and production for process and customer top process defects.

• To prepare daily, weekly and monthly quality report.

• Perform periodic process audit based on customer or Elcoteq internal process checklist.

• To follow up for closure of Corrective Action and 8D reports.

• To implement quality tools in production, thereby to ensure quality control and continuous improvement.

Key responsible areas:

• Process Audit in the Manufacturing line From SMT to Box Build (Packing) Line.

• Follow up of corrective actions reports & 8D reports.

• Maintain the documents like CAR,8D,Process Audit report, Check sheets etc. both soft and hard copy for record.

• ESD Audit in the shop floor.

• First, middle & last part approval & validation of tester by verification of test report before start of production.

• MSA & Gage R&R for machine & operators before deployment & implementation of machine for mass production.

Achievements:

• Rewarded with Six Sigma Yellow Belt Certificate.

• Rewarded for best Kaizen Implementation in manufacturing line (Quality records updating in Soft copy rather than hard copy).

• Excellent project in 2009 for COPQ reduction (Ericsson Project).

• Excellent project in 2008 for reduction of DPU (APC Project).

• Excellent CIP (Continual Improvement Project) in 2007 for reducing the Customers Complaints.

• Poke Yoke for Process improvement. (Template setup for solder ball) Nokia Project.

• Kaizen implementation for cost reduction & cycle time reduction.

• Successfully completed Six Sigma Yellow Belt Training.

Previous Employment Details:

Organization

: OPTO CIRCUITS (INDIA) LTD

Designation

: PROCESS CONTROL/QUALITY CONTROL

Duration

: JAN 2005 TO APR 2007

.Job Specifications:

• Through the QC inspection, in process sampling inspection and testing of products.

• To ensure that the process is carried out as per flow chart and associated document, to guide/control the operators with emphasis to minimize waste and scrape.

• Finished products quality should be satisfy by our customers.

• Controlling the line process on periodic basic and monitoring process by adopting SPC techniques.

• Monitoring the overall yield following the 7 QC tools by using SPC software (Mini Tab) techniques.

• Maintenance of documents Related to work area as per ISO 9001:2008 Standards.

Personal Details:

Father’s Name

: Shri –Pardeshi Gupta

Date Of Birth

: 18th April 1982

Language known

: English, Hindi, Kannada

Hobbies

: Reading Books, Cooking.

Permanent Address

Village : Raghopur(Near Old Petrol Pump)

Post : Chauri Chaura

Dist : Gorakhpur

Pin : 273201

U.P. INDIA

Cell. 098********

I hereby declare that the information provided above is true to the best of my knowledge and belief.

Place: Rajesh Kumar Gupta

Date:



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