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Quality Control and Quality Assurance

Location:
Nairobi, Nairobi County, Kenya
Posted:
October 03, 2023

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Resume:

Uttam Shit

Mobile: +254-*********

WhatsApp/ IMO+91-706*******

Email-ID: adz37y@r.postjobfree.com

Skype: uttam_shit

EDUCATIONAL QUALIFICATION

Secondary Examination in the year of 1995

Diploma in Mechanical Engineering in the year of 2002

PROFESSIONAL QUALIFICATION

TWI CSWIP 3.2 Certified Senior Welding Inspector (Candidate ID No.: 604116)

API 570 Authorised Piping Inspector (Certificate No. 101624, Expire Date: 31 August 2024)

API 653 Authorised Aboveground Storage Tank Inspector (Certificate No. 101862, Expire Date: 30 September 2024)

ASNT LEVEL-II in RT, DPT & MPT

IRCA Approved Certified Lead auditor from SGS

CAREER OBJECTIVE:

To work in an organization that appreciates innovativeness, demands analytical. Provide a challenging and performance driven environment and a wide spectrum of experience to grow and excel in my career. I aim to create meaningful contribution to the organization through my skill and abilities and to continuously improve on my professional knowledge and skill.

PROFESSIONAL SYNOPSIS

Result Oriented Professional possessing more than 18 Years’ Experience in Career.

Understand customer needs and requirements to develop effective quality control processes.

Corporate, Construction Fabrication and Erection Sites Experience, Professional Qualification, Problem Solving Ability with Analytical Skills, Attitude towards work and company.

Establish site Quality Management System and ensure for implementation.

Quality Audit

Well Manage to Quality staff and technically support for site activity.

Capacity to make balance between personal and professional life.

FAMILIAR WITH CODE AND STANDARDS

ASME Section IX – Welding and Brazing Qualification.

ASME Section V - Non-destructive testing.

ASME Section II, Part A – Ferrous Material Specification.

ASME Section II, Part C – Welding rods, Electrodes and Filler Metals.

ASME Section VIII – Rules for Construction of Pressure Vessels

ASME B31.1 - Power Piping

ASME B31.3 - Process Piping

ASME B16.5 – Pipe Flange and Flange Fittings (up to NPS 24”)

ASME B16.47 – Large Diameter Steel Flange (26” & Larger)

AWS D.1.1 Structural Welding Code

AWS D.10.10 Recommended Practice for Local Heating for Weld in Piping and Tubing

API 570 – Piping Inspection Code

API 571 – Damaged Mechanisms

API 574 – Inspection Practice for Piping System Components

API 575 - Inspection Practices for Atmospheric and Low-Pressure Storage Tanks

API 576 – Inspection of Pressure Relieving Device

API 577 – Welding Inspection and Metallurgy.

API 578 – Material Verification Program for New and Existing Alloy Piping System

API 582 - Welding Guidelines for Chemical, Oil and Gas Industries.

API 650 - Welded Steel Tanks for Oil Storage

API 651 - Cathodic Protection of Aboveground Storage Tanks

API 652 - Lining of Aboveground Petroleum Storage Tank Bottoms

API 653 - Tank Inspection, Repair, Alteration, and Reconstruction

API 682 - Shaft Sealing Systems for Centrifugal and Rotary Pumps

API 686 - Recommended Practice for Machinery Installation and Installation Design

API 1104 - Welding of Pipelines and Related Facilities

NACE SP0403 - Avoiding Caustic Stress Corrosion Cracking of Carbon Steel

NACE SP0472 - Prevent In-Service Environmental Cracking of Carbon Steel Weldments

NACE MR103 - Materials Resistant to Sulphide Stress Cracking

ISO 14692 – Specification for Glass-reinforced plastics (GRP) piping

EMPLOYMENT SCAN:

Name of the Company: Weld-Con Engineering and Construction (Kenya)

Designation: QA/QC Manager

Duration: From 05-10-2021 till Present

Role and Responsibility: Preparation of WPS and witness PQR as per specification and standard.

Preparation of project quality plan, procedure, standard ITP for Project bidding

Preparation and approved of various quality control procedure.

Monitoring project KPI like, welder rejection rate, calibration control, NCR, RFI

Established Site Quality Management System.

Support every aspect of internal audit quality system program from audit planning, implementation, feedback and re-audit as required.

Update the quality assurance plan of the organisation by proposing changes according to the International Quality policy regulations.

Conduct quality training for Quality Inspector and Site Supervisor.

Maintain all the files and documents associated with the quality procedures, quality audit, etc. in an orderly fashion at all times.

Co-ordination with client & consultant in related to inspection and technical issue.

Preparation of quality dossier for turn over.

Support to QC inspector related to site technical issue.

Name of the Company: Daelim Philippines Inc. (Philippines)

Designation: QA/QC Engineer

Duration: From 10.05.2018 to 15.08.2019

Project: SBPL 500 MW Supercritical Pulverized Coal Fired Power Plant, Mauban, Quezon Province, Philippines.

Role and Responsibility: Review of WPS and witness PQR as per specification and standard.

Review and approved of various quality control procedure.

Attend and conduct all meeting related to QA/QC and preparation of Minutes of meeting.

Preparation of various types of Quality Control Reports and Manufactures Record Book.

Preparation of inspection and test plan for mechanical and piping as per project specification.

Preparation and presentation lesson learnt and good practice from project.

Support every aspect of internal audit quality system program from audit planning, implementation, feedback and re-audit as required.

Identify areas requiring training and ensure gaps are completely filled within given time frame.

Inspect, monitor, record and report quality data for production and Inspection activities to assist in operations.

Contact with other departments to ensure quality standards are met and provide recommendations for improvement of quality.

Assure all the quality specifications are according to the organisation policy.

Prepare quality audit report and review at periodical intervals to track the progress after the audit.

Issuance of CAR or NCR based on findings of quality Audit.

Ensure quality standards for facilities and office tools in the organisation that in turn, assure smooth functioning at all levels.

Conduct random surveillance inspection in different subcontractor that ensures quality checks at all level’s construction stage.

Maintain all the files and documents associated with the quality procedures, quality audit, etc. in an orderly fashion at all times.

Provide a report for non-compliance on all phases of quality assurance and bring it to the notice of the key persons liable for such functions in the organisation.

Update the quality assurance plan of the organisation by proposing changes according to the International Quality policy regulations.

Assure compliance of quality parameters for external clients and quality certification standards as may apply to the organisation.

Attend external quality audit by client and preparation of audit reply for finding by client.

Co-ordination with client & consultant in related to inspection and technical issue.

Preparation of technical quarry for exception to project specification with reference of code justification.

Review of Welding & NDT Clearance of Hydro Test Piping Package.

Control and monitoring status of piping pressure test package.

Managing Quality staff and distribute task.

Conduct daily meeting with QC inspectors about inspection activities.

Support to QC inspector related to site technical issue.

Name of the Company: Daelim-Petrofac Joint Venture (Oman)

Designation: QA/QC Engineer

Duration: From 04.04.2015 to 15.10.2017

Project: SRIP, Sohar Industrial port, Sohar, Sultanate of Oman

Role and Responsibility: Review of WPS and witness PQR as per specification and standard.

Review and approved of various quality control procedure.

Witness welder’s qualification test and review welder’s qualification test record.

Attend and conduct all meeting related to QA/QC and preparation of Minutes of meeting.

Preparation of various types of Quality Control Reports and Manufactures Record Book.

Preparation of inspection and test plan for mechanical and piping as per project specification.

Assure compliance of quality parameters for external clients and quality certification standards as may apply to the organization.

Attend external quality audit by client and preparation of audit reply for finding by client.

Log control, distribution and follow-up Non-Conformance Report (NCR) and Surveillance Inspection Report (SIR).

Co-ordination with client & consultant in related to inspection and technical issue.

Control of inspection activities for piping spool fabrication.

Preparation of technical quarry for exception to project specification with reference of code justification.

Welding NDT Clearance of Hydro Test Piping Package.

Line walk and punch listing for pre-test and post-test of piping test package.

Well experience for operating of Construction Integrated Management System (CIMS).

Generate NDE Request with the help of CIMS system as per line class requirement.

Control and monitoring status of piping pressure test package.

Witness of piping pressure test and reinstatement.

Managing Quality staff and distribute task.

Conduct daily meeting with QC inspectors about inspection activities.

Support to QC inspector related to site technical issues.

Final inspection of project static and rotating equipment after installation at site.

Preparation and presentation lesson learnt and good practice from project experience.

Preparation of quality dossier for turnover.

Name of the Company: Daelim Industrial Co. Ltd (South Korea)

Designation: Q-HSE Engineer

Duration: From 08.06.2014 to 14.02.2015

Role and Responsibility: Review of WPS and PQR for various projects.

Perpetration of standard WPS and PQR from existing projects.

Established standard ITP for future project use.

Attend all meeting related to Quality and preparation of Minutes of meeting.

Attend client Audit and prepare audit reply for findings.

Preparation and monitoring Non-Conformance and site surveillance inspection report.

Follow-up site non-conformity report.

Preparation and presentation lesion learnt and good practice from various project experience.

Preparation various type of inspection guide book.

Support to project site for resolving technical issue.

Name of the Company: Daelim Philippines Inc. (Philippines)

Designation: QA/QC Engineer

Duration: From 02.05.2011 to 15.05.2014

Project: JG Summit Naphtha Cracker Project, Batangas City, Philippines

Role and Responsibility: Review of project WPS and PQR.

Review of several types of Quality Control Procedures like RT, MPT, DPT, Post Weld Heat Treatment, & Hardness Test, Pressure Testing (Hydrostatic, Pneumatic), Weld repair etc.

Preparation Inspection and Test Plan in accordance to project specification, code and standard.

Witness welder’s qualification test and review welder’s qualification test record.

Attend all meeting related to QA/QC and preparation of Minutes of meeting.

Preparation and monitoring Non-Conformance and site surveillance inspection report.

Log control, distribution and follow-up Non-Conformance Report (NCR) and Surveillance Inspection Report (SIR).

Padding, cantering, levelling, alignment and final visual Inspection of mechanical equipment likewise static and rotating equipment.

Fit-up inspection and dimensional check for piping and structure.

Weld visual inspection for piping and structure.

Interpretation of radiography film accordance with ASME code.

Welding NDT Clearance and monitoring backlog for piping pressure test package.

Checking the punch listing items as per P & ID and Isometric such as Pipe supports, Valves, Guides, Shoe supports.

Wrapping & coating inspection for underground piping.

Dimension check like Peaking, bending, plumbness, roundness, fit-up & weld visual inspection, marking, cutting, fit-up of nozzle, pneumatic test.

Vacuum box inspection, DP test and radiography film interpretation for fabrication and erection of petroleum storage tank.

Overall inspection of petroleum storage tank according with drawings.

Managing Quality staff and distribute task.

Conduct daily meeting with QC inspectors about inspection activities.

Support to QC inspector related to site technical issues.

Coordination with construction team for managing daily inspection schedule.

Assist to QA/QC Manager for site organization and technical support.

Preparation of turnover document related to piping and NDE inspection report.

Preparation and presentation lesson learnt and good practice from project experience.

Controlling and monitoring mechanical quality verified document (QVD).

Name of the Company: Punj Lloyd Pte Ltd (Singapore)

Designation: QA/QC Inspector

Duration: From 23.10.2008 to 15.01.2011

Project: Singapore Parallel Train Project, MP-04, Exxon Mobil, Singapore.

Role and Responsibility: Preparation of WPS and PQR.

Witness welder’s qualification test and prepared welder’s qualification test record.

Dimensional check, Fit-up and weld visual inspection and dimensional check for piping and structure.

Wrapping & coating inspection for underground piping.

Monitoring & control hot-tap stub welding according to procedure and specification.

Live line Piping and tank Hot Tap welding monitoring.

Monitoring the tempering bead welding method.

Welding NDT Clearance of Hydrostatic Test Piping Package.

Checking the punch listing items as per P & ID and Isometric.

Verification of piping punch items.

Witness of piping Pressure test and valve sheet test.

Name of the Company: Dialog E&C SDN BHD (Malaysia)

Designation: QC Inspector (Tank)

Duration: From 26.02.2008 to 10.10.2008

Project: Tanjung Lungsat Port Oil Terminal Project, Malaysia

Role and Responsibility: Witness welder’s qualification test and prepared welder’s qualification test record.

Witness welder’s qualification test and prepared welder’s qualification test record.

Monitoring of SMAW, GTAW, SAW and EGW welding process.

Control of site Non-Conformance and site observation report.

Inspection of pre-fabricated plate for marking and cutting.

Dimension check, marking, cutting fit-up and weld visual inspection of Shell and roof nozzle.

Fit-up & weld visual inspection of tank vertical, horizontal, bottom or roof plate joint, internal piping and attachment weld.

Dimension inspection like Peaking, bending, plumbness, roundness & levelness.

RT location marking as required by API 650.

Vacuum box inspection, pneumatic test, DP test and radiography film interpretation of petroleum storage tank.

Witness of tank hydrostatic test.

Inspection of internal floating roof as per drawing and vendor installation procedure.

Final box-up inspection of petroleum storage tank according with drawings.

Co-ordination with subcontractor, client & consultant.

Name of the Company: Punj Lloyd Limited (Singapore)

Designation: Asst. QA/QC Engineer

Duration: From 08.08.2006 to 15.01.2008

Project: BLPT Project at Jurong Island, Singapore

Role and Responsibility: Material receiving inspection.

Witness welder’s qualification test and prepared welder’s qualification test record.

Monitoring of SMAW, GTAW & SAW welding process.

Inspection of pre-fabricated plate for marking and cutting.

Dimension check, marking, cutting fit-up and weld visual inspection of Shell and roof nozzle.

Fit-up & weld visual inspection of tank vertical, horizontal, bottom or roof plate joint, internal piping and attachment weld.

Dimension inspection like Peaking, bending, plumbness, roundness & levelness.

RT location marking as required by API 650.

Vacuum box inspection, pneumatic test, DP test and radiography film interpretation of petroleum storage tank.

Witness of tank hydrostatic test.

Inspection of internal floating roof as per drawing and vendor installation procedure.

Final box-up inspection of petroleum storage tank according with drawings.

Co-ordination with subcontractor, client & consultant.

Name of the Company: Daelim Industrial Co. Limited (India)

Designation: Asst. QA/QC Engineer

Duration: From 02.09.2004 to 30.06.2006

Project: HCU Project for IOCL Panipat Refinery, Haryana, India

Role and Responsibility: Witness welder’s qualification test and review welder’s qualification test record.

Welding NDT Clearance of Hydro Test Piping Package.

Line walk and punch listing for pre-test and post-test of piping test package.

Prepared NDE request as required by piping class.

Follow-up NDE execution and backlog status.

Control and monitoring status of piping pressure test package.

Witness of piping pressure test and reinstatement.

Wrapping & coating inspection for underground piping.

Welding NDT Clearance of Hydro Test Piping & Impulse piping Package.

Inspection (Fit-up, Welding and PT) of tube-to-tube sheet joint of high-pressure heat Exchanger and testing.

Name of the Company: WB Project Consultant & Engineers (India)

Designation: Assistant Engineer

Duration: From 15.03.2004 to 30.08.2004

Project: PXPTA-SITE, IOCL Panipat Refinery, Haryana, India)

Role and Responsibility: Verify Layout, cutting and material traceability.

Fit-up, dimensional check and weld visual for piping and structure.

Generate ISO drawing from GA drawing.

Supervise and distribute task to worker.

Monitoring of good working environment and housekeeping at site

Name of the Company: Creative Forum Pvt. Ltd (India

Designation: Junior Engineer

Duration: From 02.05.2003 to 03.03.2004

Project: Off-Site Piping, IOCL Guwahati Refinery, Guwahati, India

Role and Responsibility: Drafting as-built GA drawing of Existing plant.

Others

Knowledge of Microsoft Excel, Word and Power Point

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Strength

Good Communication Skill.

Smart, Dynamic & Challenging to Play Positive Role in a Challenging Environment.

Sincere & Hardworking.

Comprehensive problem-solving abilities.

Good Leadership Skills.

PERSONAL DOSSIER:

Date of Birth 2nd Jan’1981

Fathers Name Late Rabilochan Shit

Gender Male

Languages Known English, Hindi, and Bengali

Address Nabapally, Bhairabshtan, Kenduadihi, Bankura, Pin - 722102, West Bengal, India

Declaration - I hereby declare that all the Information Furnished Above are true to the best of my Knowledge.

Date:

Place: (Uttam Shit)



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