ORLANDO PETINI, JR., MBA, CIT, LSSMBB
**** *** ******. **** ******, Md. 21060
667-***-**** adyvzb@r.postjobfree.com
QUALITY and CI DIRECTOR/LEAN SIX SIGMA MASTER BLACK BELT
Leading By Example
PROFILE
Highly-motivated and resourceful Quality, Improvement, and Training Management professional with a record of developing and supporting successful Quality and training projects and processes. Consistently recognized as able to improve organizational effectiveness and efficiency through leadership that aligns the business processes and Quality testing to realize cost savings, accelerate performance, and sustain strategic flexibility.
Able to focus and work well in high-pressure situations, constantly seeking new challenges, a professional and driven individual with both a strong work ethic and the desire to exceed expectations in all aspects of professional endeavor.
Outstanding ability to facilitate effective communication, and committed to continual improvement methodologies.
Always on schedule and under budget, able to prioritize and handle multiple tasks while effectively achieving and exceeding both corporate and department goals. A builder of high performance teams who thrives in environments requiring a high level strategist and a big picture thinker.
Technically savvy and a quick study in emerging technology, able to quickly assess and utilize the appropriate response to meet the specific needs of the business requirement at hand. A welcome addition to any company, ready, willing, and able to lead teams to ensure Quality Department success and on-time project delivery.
Highly motivated trainer who enjoys leading adult learners to understanding and competency. Able to create, develop, and implement training materials such as PPT slide presentations, Videos, and/or written documentation. A Proven manager with skills in preparing and implementing training schedules.
CORE COMPETENCIES
Quality Process Improvement • Training • Lean Six Sigma Master Black Belt
Project Management • Staff Leadership • Statistical Analysis
Client Relationship Management • Supply Chain/Supplier Management
Quality Control/Quality Compliance • Cost Reduction
Balancing Budgets • Certified TL9000 Auditor
Certified IPC Trainer • Project Planning • ROI
Microsoft Office Suite Including Access
AS9100
PROFESSIONAL EXPERIENCE
Nothrup Grumman Beltsville, Md.
Quality Engineering Manager October 2021 – Present
QAccountable for safety, quality, delivery, and cost results within the Quality function. Collaborate and coordinate with other functional managers and value stream leaders and value stream owner(s) to meet division, value stream, and quality objectives. Collaborate and coordinate with the manufacturing and design teams to achieve product and site goals and overall program quality, delivery, and cost objectives are achieved. Provide proposal support.
Orlando Petini, Jr. Page 2 Nothrup Grumman (Cont’d)
Accountable for maintenance of the Quality Management System (QMS) and AS/ISO/NADCAP certification. Serves in the role of Management Representative as required per AS9100 and coordinates 3rd party audits, including ensuring resources are prepared and available to support. Maintains Supplier Quality Management in accordance to AS/ISO standards as well as division standard practices.
Provides leadership, as the chair, for the Procurement Quality Board (PQB) and Root Cause, Corrective Action (RCCA) Board Facilitates the Material Review Board (MRB) process in collaboration with engineering to ensure proper dispositions and MRB authorities are met
Responsible for ensuring the cost of poor quality (CoPQ) process captures and reports data and resolves root cause, in compliance to division standards.
Responsible for reporting Quality KPIs and implementing associated countermeasures
Accountable for Quality Engineering and Quality Inspection resource and budget planning.
Accountable for customer interface regarding quality related issues including GIDEP alert response.
Accountable for Calibration System.
Strengthen the assigned team with focus and ownership on coaching and employee development, and ensure discipline and continuous improvement of all process standards
Antenna Research Associates Laurel, Md.
Director of Quality and Continual Improvement April 2019 - Present
Developed, implemented, and periodically evaluate Quality programs and functions, at all ARA facilities, to ensure the organizations production operations, from raw materials to finished products, meet the quality, integrity, and efficiency standards set by the organization.
Managed supply chain from purchase orders to vendor performance
Prepare product and process quality reports by collecting, analyzing, and summarizing information and trends
Maintain product quality by enforcing quality assurance policies and procedures
Conduct Internal Audits IAW ARA QMS standards
Oversee the management of the ARA QMS
AS9100 Implementation
Facilitate ISO certification & surveillance audits
Prepare and conduct biannual management reviews
Oversee corporate training process
Develop and interpret engineering documentation, contracts, and Mil-STDs for translation into the quality system in support of production
Oversee and facilitate corporate continual improvement program
Oversee corporate RMA process including creating and issuing Issue Response Reports.
Ensuring Customer requirements are defined at design inspection and verified/validated prior to shipment.
Directs and oversees the quality control department and supervisory staff.
Maintain quality assurance staff by recruiting, selecting, orienting, and training employees which includes coaching, counseling, and disciplining employees; planning, monitoring, and appraising job results.
Conducts performance evaluations that are timely and constructive.
Handles discipline and termination of employees in accordance with company policy.
Achieve financial objectives by preparing quality assurance budget; scheduling expenditures; analyzing variances; initiating corrective actions.
Advised ARA team on quality standards and requirements
Orlando Petini, Jr. Page 3
Major Accomplishments
Item#
Issue
Task
Organizational Impact
Results
1
No formal training program
Implented Training Program
Designated Corporate Trainer
Designed and implanted training programs and materials
Training activities have been identified
Employee satisfaction has increased
Greater employee competence
Training records maintened
2
No effective process metrics defined or monitored
Implented performance scorecard
Revamped existing Business Unit Review file to represent effective process oriented measures
Used metric data to drive improvement activities
Effective Process Measures to drive process area improvements
Process owners able to understand process performance
Greater process performances
3
No RMA Analysis
Create and implement RMA analysis
Organization understands the impact returned material has on the business
Financial impact of RMA’s understood
4
Lack of continual improvement (CI) activities
Implemented CI culture
Trained and certified lean six sigma (LSS) yellow and green belts
Mentored LSS belts in continula improvement projects
Greater awareness of CI opportunities
Improved process performances
5
Lack of process Standardization across facilities
Ran the Organizational standardization project
Worked with principles in all 3 facilities to standardize processes
Activities conducted the same across all 3 facilities
Reduced training time and activities
Standardize processes
6
New facility not ISO certified
Created and implanted plan to assimilate new facility into ARA QMS umbrella
Standardized processes and procedure
New site ISO Certified under ARA QMS umbrella
7
Risk analysis ineffective
Created COTO log
Initiated Risk Management Implentation project
Trained and implemented FMEA analysis and control plans
Greater understanding of risk
Being proactive instead of reactive
Effective risk analysis at the program/project and process levels
8
Supplier management ineffective
Initiated Supplier Management plan
Wrote and impleneted Supplier management process
Created and implemented Supplier scorecards issued quarterly
Created Supplier Performance Index (SPI) score
Implemented effective process metrics
SPI score drove Supplier CAR
Greater supplier performance
Process owners understand supplier performance
CI Project initiated from process metrics
Greater Supply chain performnce
9
Lack of Quality Inspector monitoring ansd measure
Implemented Quality Inspection log
Created Inspectior performance metrics
Used metrics to drive target training and improvement activities
Greater inspection capabilities
Inspector skills sets increased
Decreased non-conforming product reaching the customer
Reduction in RMA;s
First Source Electronics Elkridge, Md.
Director of Quality and Continual Improvement Jun 2013 – April 2019
Assured quality products and processes by establishing and enforcing quality standards; testing materials and product. Managed the quality management system IAW ISO9001 & AS9100 requirements. Redefined the QA structure to align with the existing processes and procedures. Fostered a culture of continual improvement and effective root cause analysis. Established quality and reliability standards by studying product and customer requirements.
Established in-process product inspection standards by studying manufacturing methods; devised testing methods and procedures
Managed supply chain from purchase orders to vendor performance.
Prepare product and process quality reports by collecting, analyzing, and summarizing information and trends
Maintain product quality by enforcing quality assurance policies and procedures
Maintain quality assurance staff by recruiting, selecting, orienting, and training employees which includes coaching, counseling, and disciplining employees; planning, monitoring, and appraising job results.
Achieve financial objectives by preparing quality assurance budget; scheduling expenditures; analyzing variances; initiating corrective actions.
Advised FSE upper management team on quality standards and requirements
Quality Manager Feb 2013 – Jun 2013
Ensured that the product was fit for designed purpose, and were consistent and met both external and internal requirements. This included meeting customer expectations. Created and coordinated the activities required to meet FSE defined quality standards. Was also responsible for monitoring performance of the quality management system, advised upper management in relation to the QMS, produce data and report on performance, and measuring against set standards. Acted as a liaison between other managers and staff throughout the organisation to ensure that the quality management system was functioning properly. Advised
on changes and how to implement them and provide training, tools and techniques to enable others to achieve quality standards.
Devised and established FSE’s quality procedures, standards and specifications;
Reviewed customer requirements and made sure they were met;
worked with purchasing staff to establish quality requirements from external suppliers;
setting standards for quality as well as health and safety;
made sure that manufacturing processes met standards;
Reviewed ways to reduce waste and increase efficiency;
defined quality procedures in conjunction with operating staff;
set up and maintained controls and documentation procedures;
monitored performance by gathering relevant data and producing statistical reports;
made suggestions for changes and improvements and how to implement them;
used relevant quality tools and making sure managers and other staff understand how to improve the business;
made sure that FSE was working as effectively as possible to keep up with competitors.
Flextronics Memphis Memphis, TN.
Quality Manager Feb 2012 - Oct 2012
Manage the day to day quality related activities and quality planning for the Apple laptop repair line. Job specific details consisted of, but not limited to, the analysis of failure trends in Looper, OBA, & IQA to isolate and correct process gaps and holes. Also manage a team of quality engineers and inspection personnel.
Reduce the 90 day looper rate 2.5 pts from 6.5% to 4.0%
Increased the OBA FPY from 98.2% to 99.6%
Implemented an IQA process that helped to reduce repair bench failure rate from 79.6% to 91.5%
Drove improvement projects that focused on increasing product quality
Drove CAR awareness while increasing CAR on-time closure percentage from 26% to 92%.
Conducted a gap analysis on process documentation in an effort to bridge all gaps and holes
Mentored the engineering and quality team in root cause analysis, statistical process controls, and internal auditing techniques
Designed the root cause failure analysis process that is currently being used to identify quality related issues in the repair process.
Teleplan International Jul 2005 – Feb 2012
Teleplan Dallas Dallas, Texas Jun 2011 – Feb 2012
Quality & Engineering Manager
Managed the day to day activities of the Quality and Engineering groups for an after market consumer electronics processing and repair operation. Drove Process and Quality improvement efforts. Conducted Six Sigma Yellow belt training sessions.
Supervise and coordinate the various processes within the site QMS (Quality Management System).
Drove Engineering initiatives to improve current and new processes
Managed site training activities.
Deploy and manage Define Measure Analyze Improve Control (DMAIC) Improvement Projects:
Lead process improvement projects which reduced cycle time by 42%, Reduced Non-Value Added Time by 35% and increased Productivity by 34% .
Champion the site 5S initiative.
Drove Data Wipe segregation project which cut down on Data escapes by 85% which saved $30,000 per month in costs.
Teleplan Reynosa Reynosa, Mexico Jun 2010 – Jun 2011
Quality & CI Manager
Performed quality planning for a global provider of computer, communications, and consumer electronics lifecycle management and services, devise and implement processes to drive Quality improvement efforts. Conduct Six Sigma Yellow and Green Belt training sessions. Teleplan is a high volume electronics repair service which uses production and manufacturing methodologies repair lines. Member of the New Product Implementation (NPI) team. Utilize the Teleplan Videocom Quality Management System to ensure continuous compliance with TL9000 standards and requirements is employed and enforced. Manage the updates and maintenance of TechNet, Teleplan’s Intranet site.
Supervise and coordinate the Document Control System, which performs the management of document translations.
As the P/CAR Manager, coordinate PAR and CAR efficiency efforts in the Mexico regions.
Deploy and manage Define Measure Analyze Improve Control (DMAIC) Improvement Projects:
Lead the Mexico Regions Improvement Competition improvement projects saving $1,234,000 (US) annually.
Champion the Logistics Cost Reduction project, which will result in a projected savings of $750,000 per year.
Spearhead the STB Repair line Productivity Increase Project, projected to increase productivity by 50%.
CERTIFICATIONS
3M ESD Certification • TL9000/ISO9000 Auditor Certification • Digital Head End Certification
Six Sigma Black Belt - Aveta • Lean Six Sigma Master Black Belt - Florida Atlantic University Boca Raton, FL
Certified IPC Trainer
EDUCATION
Lean Six Sigma Master Black Belt Florida Atlantic University Boca Raton, FL
Associate of Science, Electronics Engineering Pennco Technical Institute Bristol, PA
Bachelor's, Business Administration – Program Management Colorado Technical University Colorado Springs, Co
Masters/MBA, Business Administration – Program Management Colorado Technical University Colorado Springs, Co