Post Job Free

Resume

Sign in

Metallurgist

Location:
Ahmedabad, Gujarat, India
Salary:
12.50 lakh per annum
Posted:
August 11, 2023

Contact this candidate

Resume:

\;

Thakorbhai S. Parmar

Address: Plot No. B/*, New Abhishek Society, Behind India colony, Bopal, Ahmedabad, Gujarat-380058

Mobile no.960*******, 982-***-****

Mail Id: adyuvw@r.postjobfree.com, adyuvw@r.postjobfree.com Seeking challenging assignments in Production Operations Project Coordination Commissioning and Quality Assurance with a reputed organisation. Profile Snapshot

A competent professional with proven experience of over 16 years in Production Operations, Quality Assurance and Cost Reduction.

Currently associated with High Temp Furnaces Ltd Sanand Ahmedabad as Deputy Manager in Heat treatment dept. looking after the production and quality.

Acquired exposure to carry out project activities at shop floor.

Proven track record in implementing cost saving measures to develop man power skills, safety measures and ensuring compliance of various quality measures.

Comprehensive knowledge heat treatment of steel, quality control and testing, production planning.

Areas of Expertise

Production Operations

• Overseeing production related tasks including planning, controlling and troubleshooting thereby achieving the planned periodic schedules.

• Developing new process concepts for production optimisation, yield improvement and developing guidelines for the sequencing of manufacturing activities on the shop floor. Continuously improving and verifying all the stages of the project.

• Monitoring process with respect to cost, resource deployment, time over-runs, quality compliance and manpower planning to ensure timely execution of process.

• Conducting training for Operators.

• Follow lean manufacturing system for utilisation of men power as well as resources for operating the plant.

Quality Assurance

• Analysing various processes applications and recommending modifications & equipment calibrations to enhance operational efficiency.

• Ensuring adherence to the quality standards and overseeing implementation of various stages of workflow using quality tools.

• I am certified Internal auditor of IATF 16949:2016.

• CQI-9 Auditor.

• Conducting New product development trial, regular inspection and tests to ensure the performance capacity of various machines and equipments to ensure smooth operations.

• Implementing 5” S”, KAIZEN and OPL activities at shop floor. Career Contour:

Since April-18 to Till High Temp Furnaces Ltd Deputy Manager Key Deliverables:

• Planned heat treatment processes such as Carburizing, Carbonitriding, Through Hardening and Tempering of steel as per customer requirement.

• Sealed quench furnaces Erection and commissioned.

• Effectively handling department, meetings with Operators and Team Members. Reporting to GM.

• Looking all procurement of materials, receive, unload and record activities at heat treatment shop, Handled store activities such as FIFO system,

• Actively participate as commissioning member arranged all resources from furnace unloading to production start.

• Day to day update activity as per planning schedule.

• Knowledge of APQP, FMEA, PPAP, SPC, MSA.

• Incoming material inspection, Predispatched inspection.

• Metallurgical analysis, Microstructure checking, Case depth checking, Hardness checking, Prewashing washing solution checking.

• Knowledge of Soft material checking requirement such as decarburization, Inclusion rating, carbide bending.

• Knowledge about CAPA and 8D, Cause and Effect diagram, 5 Why analysis.

• Effectively handling resources, consumable items and inventory maintain as per the requirement.

• Arrange and follow up Calibration agency for measuring instruments calibration such micro– Vickers Hardness tester, microscope, furnace controller, Gas analyser, SAT, TUS.

• Maintain resource consumption data and analyse it and do corrective action wherever required with the help of KAIZEN and quality improvement activities.

• Follow up PDCA cycle for achieving the KPI of department.

• Maintain customer requirement as per the given standard.

• Prepared MIS report for the Head office.

Since Feb-14 to March-18 NEI India Ltd Deputy Officer Key Deliverables:

• I was work as Shift Supervisor in heat treatment shop and look into the processes such as Carburizing, Carbonitriding, Martempering, Austempering and Tempering for High and low carbon steel, Through Hardening for medium & High carbon steel.

• Looking after the heat treatment and surface treatment process such Sand blating, Shot blasting, Vibro finishing and Tumbling.

• Effectively handling department and shifts with Operators and Team Members.

• Handling production activities and followed total productive maintenance culture at heat treatment shop.

• Conceptualising ideas for process improvements and troubleshooting heat treatment related defects.

• Taking care of Quality parameters.

• Managing 5 “S”, Safety on shop floor.

• Handling internal customer complaints.

• Successfully carrying out handling activities of following equipment: o Roller Hearth furnace (Wienstroth).

o Holcroft made UBH furnace (Universal Batch Hardening), BGL furnace for carburizing Process.

o High Temp made Pit Type Gas Carburizing furnaces. 5 nos. o High Temp made Mesh Belt Furnace.

o Rotary Retort Furnace for carburizing. 13 nos.

o Rotary Hearth furnace for press quenching and plug quenching. 5 nos. o Rockwell Hardness tester. 7 nos.

Significant Highlights:

• Instrumental in implementing 5S and TPM systems.

• Merit of having implemented nos. of KAIZENS.

• Got on Quality circle gold Medal in QCFI Jaipur Award for product quality improvements as leader.

• Facing internal customer audit.

Career Contour

March 2006 to January 2014 FAG Bearing India Ltd Technician Achievement in FAG Bearing form March 2006 to January 2014:

Active participation during the commissioning of Roller hearth furnace. (Wienstroth German made).

• Modifying the fixture used for making batches which help in increasing the daily production.

• Introducing compressed air for Burn out in furnace which increases efficiency and reduce un burn carbon in the furnace.

• Control the less ovality and distortion in the material (rings).

• Reduced set up cycle time in Tempering furnace.

Working responsibility and experience:

• I was working as a Technician in Heat treatment department.

• Followed load planning as per planning sheet and achieve target.

• Utilize men power for complete the production schedule minimum loss time.

• Operate the furnace of Mesh belt furnace, Rotary Retort furnace, Bell furnace and Roller hearth furnace.

• Hardness checking, Sample preparation, Inspection, Microstructure checking, ovality checking and warpage checking.

• Follow SOP for operating machinery and maintain 5 “S” on shop floor.

• Worked with maintenance team whenever preventive maintenance done of furnaces.

• We were doing heat treatment of material High Carbon Ball Bearing Steel. On Roller hearth furnace (Wienstroth) which is German made. It is totally automatic furnace. Educational Qualification: -

Examination Board / University Percentage

Diploma Metallurgy Eng. Technical Education Board. (T.E.B) 62.00 % S.S.C Gujarat Secondary Education Board,

Gandhinagar

72.14 %

IT Skills

Applications of MS office including Excel, Word, Power Point and Internet, Applications operating system of SAP, Power BI. Personal Dossier: -

Languages Known : English, Hindi, and Gujarati

Gender : Male

Marital Status : Married

Home Mobile No. : 098********

Permanent Address : House No: - 8/A, Rachna Nagar-5, Near Bachpan School,

Maktampur Road, Bharuch – 392001.

Thanking you

Thakor S. Parmar



Contact this candidate