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Quality Manager Engineer

Location:
Monterey, TN
Salary:
95,000
Posted:
August 08, 2023

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Resume:

Mark Dykes 615-***-****

** ***** *****

Monterey TN 38574

adysi1@r.postjobfree.com

Summary of Experience:

Thirty-eight years in Quality Assurance/Control

* ***** – Tier two automotive supplier for Stamping, and welded assemblies. Preferred supplier to Marelli and BGM. Hinge supplier to the appliance industry. Preferred supplier to Whirlpool and Electrolux. Commercial supplier of welded assembly related to restaurant Grills and Commercial ovens. Supplier to ITW, Alto Shaam, and Hayward.

Position held – 7 Yrs - Quality Assurance Manager 5 Year - Tier two automotive supplier, preferred supplier to Whirlpool. Stamping automotive brackets and airbag pressure vessels shells. Specializing in deep draw stampings. Supplying products throughout the appliance industry. Position held - 5 Yrs - Quality Manager

10 Years – Tier one automotive supplier to Ford, Nissan, Toyota, GM, Chrysler and Subaru. Producing Shocks, Struts, Suspension air compressors, Brake Calipers, Master Cylinders and Boosters.

Positions held – 2 Yrs – Quality Director

5 Yrs – Quality Manager

2 Yrs – Quality Engineer

10 Years – ASME Pressure vessels and Water purification systems manufacture for US Military, Army/Navy, Pharmaceutical, Oil Drilling and Refineries, Hospitals, Cruise Ships, Bottling companies, Overseas Governments, and US City Governments. Positions held – 1 Yr - Quality Manager

2 Yrs – Senior Quality Engineer

5 Yrs – Quality Engineer

2 Yrs – Quality Inspector

6 Years – Nuclear Power Station Construction

Positions held – 3 Yrs – Technical Engineering Document Review Level II

3 Yrs – Quality Welding Inspector

Employment History:

09/15 to 7/23 – Truform Manufacturing, LLC 100 Truform Way, Dickson TN 37055 As Quality Assurance Manager, having the authority and accountability to maintain Truform’s quality management systems. Truform produces product from presses ranging from 100 to 660 tons, Both Resistance (spot and hardware projection.) and MIG welding, assemble millions of units per year for our appliance OEM’s and Tier 1 automotive customers realizing single digit PPM results. Truform is IATF 16949 and ISO 9001 Certified. 08/10 to 09/15 - Henderson Stamping 1323 US Hwy 45 North, Henderson TN 38340 As Quality Manager, having the authority and accountability to maintain Henderson Stamping's quality systems. Henderson Stamping is primarily a steel stamping manufacture with 28 presses ranging from 100 tons to 1200 tons. Working with Stainless, Carbon, and Aluminum steels. To produce products that are sold within the United States as well Mexico, China, and Germany. Henderson Stamping is ISO/TS 16949 and ISO 9001 Certified. Henderson Stamping's other process include Robotic Mig welding, Spot welding, and Powder Coating. 10/99 to 11/09 Tokico (USA) Inc. 301 Mayde Rd, Berea, KY 40403 As Quality Director I have the overall accountability for Tokico’s Quality Systems in the United States. Over 800 employees at the Berea manufacturing plant, 40 plus at the Allen Park, MI Sales and Design Center. Some of Tokico’s manufacturing processes include, Machining of Rods, Tubes, Loops, Calipers and Master Cylinders. Chrome Plating Rods, Painting, and Caliper Plating. Stamping, Hot Forming, Blow Mold and both Resistance and Arc Welding. Automated, Simi- Automated and Manual Assembly process are used. Verification equipment include, Programmable and Manual CMMs, Micro Scopes with measurement and photo retention software, Optical Comparators, Surface and hardness tester. Specialist performance testers some within environmental chambers, also Salt Spray chambers.

Quality Staff includes 3 Quality Managers, 9 Quality Engineers, 5 Supporting staff and Supervisors, and 33 Quality Technicians. Tokico’s produces around 543,000 units a month with an overall customer PPM of 11.

Tokico’s production in process scrap rate is 0.43% of sales. Tokico is TS16949 and ISO 14001 certified Company.

3/99 to 6/99 Integrated Technologies, Inc. 6 Mill Lane, Waterford CT 06385 NDE Technician, at Browns Ferry Nuclear Power Plant and Mill Stone Nuclear Power Station, Unit 2 Cycle 10 outage and Refuel Unit 3. ASME Section XI Inspections. Visual, Magnetic Particle, and Liquid Penetrant Examinations. 5/89 to 3/99 Aqua-Chem, Inc. 3001 East John Sevier Hwy. Knoxville TN 37914 11/97 to 3/99 Quality Managers (ISO 9001 Certified Co.) having the overall authority and responsibility for the Quality Management System, including the responsibility for assuring that the established quality system is implemented and that the system supports continuous improvement. Performing Quality Audits both internal and vendor audits. Approving vendors and sub- contractors as required by ISO 9001. Having the responsibility of staffing the Quality Control Department including personnel reviews and work load scheduling. Staff included QA Auditor, QA Technician, Welding Inspectors, Machine Shop and Calibration Inspector, Receiving Inspector, and QC Department Secretary. 5/95 to 11/97 Senior Quality Engineer. Performs as Quality Manager in the absence of the Quality Manager. Review all customer purchase orders for quality content and a sign conformance to the purchase order requirements. Presentation of product and data package to customer prior to final acceptance by the customer. Accompany all external auditors and perform internal audits as required by quality manager.

5/90 to 5/95 Quality Engineer. Review customer contracts for quality requirements. Establish quality control hold points to meet specification requirements, including ASME, ISO 9001, Mil-Q-9858, and Mil-I- 45208. Assuring hold points have been properly accomplished by reviewing shop work order instructions and filing in the appropriate location for long term storage. Assist in the preparation of the customer data package and presentation to the customer for final approval.

5/89 to 5/90 Quality Control Inspection Level II. Quality shop floor inspector responsible for inspecting and documenting Liquid Penetrant Examination, Machine Shop, Fit-up, enterpass and final weld inspection also worked in shipping and receiving as well as calibration. I have been reviewing government and commercial contracts for quality requirements, reviewing work orders and established inspection hold points based on contract requirements. Preliminary and final documentation review or inspection package. Presentation of hardware and software package to customer. (Government and Commercial) Preparing ASME documentation packages.

9/87 to 5/89 Allen H. Edmondson Electrical Contractor, Inc. 7313 Central Ave. Powell, TN 37849 Apprenticeship Electrician performing electrical installations in commercial and residential construction.

5/87 to 9/87 Home Builders Association, Electrical Pre-apprenticeship Training, Knoxville, TN

11/86 to 5/87 Unemployed.

10/83 to 11/86 Daniel International Corporation, Technical Service Division

10/84 to 11/86 Sharon Harris Nuclear Power Plant, New Hill, NC. Technical Engineering Document Review Level II. Perform review of Electrical Raceway Installation Documentation and Seismic Weld Data Reports, Electrical, HVAC, Structural Support Package for technical content and inspection hold points prior to release for welding and for completed document review. Document review consists of reviewing plan and erection drawing along with other documents to ensure traceability of all completed work including material status, welder qualification, inspection hold point sign off, and compliance with design changes resulting from Design Change Notice, Field Change Request and Permanent Waivers. Also review to verify that member identity changes resulting from these changes have traceability to plan and erection drawings. 10/83 to 10/84 Wolf Creek Nuclear Generation Station, New Strawn, KS Certified Quality Technician Level II. Verify that documentation has been annotated by appropriate personnel and that it is adequate, accurate, complete, identifiable, legible, reproducible, and retrievable. Verify that traveler documents comply with Codes, standards Specifications and Site Procedures. Review NCR’s, ECR’s, FCR’s, MTDN’s, N-5 preparation, ect. In accordance with traveler documentation for turnover. Prepare discrepancy lists for M/W Quality and Completion Engineering. When discrepancies have been cleared, stamp documentation and prepare for history file index and forward completed traveler to Quality Document Control. Verify and process, to the Document Control department, daily paper work generated by Mechanical/Welding Quality. Assist in document review cross-training of technician trainees, Level I and Level II section personnel. Perform special projects and other duties as assigned by Turnover Quality Supervisor.

8/80 to 10/83 Tennessee Valley Authority, Bellefonte Nuclear Plant, Hollywood, AL Quality Welding Inspector Level II. Responsible for verifying and documenting visual weld inspections, witnessing welder performance qualification tests, performing periodic audits and subcontractor surveillance, monitoring the control of welding material and performing nondestructive examinations. Also to perform quality visual welding inspection of safety related mechanical piping, HVAC supports NF supports, and AWS structural welding to include verifications of fit-up, preheat and enterpass temperature, and PWHT of final weld. Codes worded to including ASME Section III and AWS D1.1. Aid in training in personnel to become Level I and II QC Inspectors. Interface with craft supervision when necessary regarding technical and personnel problems. Education and Certification:

Quality University - ISO/TS 16949 INTERNAL AUDITING/AUDITOR and IMPLEMENTATION - Certificate Number: 1-371-***-****

Whirlpool - Black Belt (OPEX) 4 weeks training completed 2012 Class 70 American Welding Society, Certified Welding Inspector (AWS, CWI #98041901) ANSI N45.2.6 Certified Quality Inspector II

ASNT-TC-1A Level II – Magnetic particle examination (ASME Section III & XI) Oak Ridge Associated University, Training and Technology, NDE – 1980

(Ultrasonic, Radiography, Metallurgy, Magnetic particle, Liquid penetrant)



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