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Phone No.: 224-***-****

Email - ID: adyrc3@r.postjobfree.com

Mechanical/Hydraulic Engineer Green Card

Profile Summary

• Results-driven Mechanical/Hydraulic Engineer with a proven track record of successfully managing and designing complex engineering projects in diverse industries. With years of experience, I possess a strong technical background in mechanical engineering coupled with exceptional project management & engineering skills. My expertise lies in overseeing the entire project lifecycle, from conceptualization to completion, while ensuring adherence to budget, timeline, and quality parameters.

• Proactively explored and adopted new technology & spearheaded the implementation of state of art predictive maintenance system, resulting in 30% reduction in unplanned equipment downtime and substantial cost.

• highly passionate about driving continuous improvement and possess problem-solving abilities.

• gained valuable experience working across diverse sectors including steel industry, construction, mobile equipment, and hydraulics equipment.

Professional Skills

• Project Management

• Leadership and Team Management

• Budgeting and Cost Control

• Risk Assessment and Mitigation

• Stakeholder Engagement

• Technical Expertise in Steel Plant, Hydraulic

Pneumatic, lubrication, grease, roll coolant, roll bite systems, water treatment plants, Water

coolant systems.

• Construction Management

• Quality Assurance and Control

• Vendor Management and Procurement

• Communication and Presentation

• Contract preparation & Contract negotiation

• Customer relationship & Collaboration

• Soft skills: MS office, Sql server, python, IOT, AutoCAD, Autodesk Inventor, Solid works.

• Understanding codes & standards (ASME B31.8,

API, ASTM, ANSI, DIN, ISO, EN, UL, CSA)

Professional Experience

Danieli & C. Officine Meccaniche S.p.A. July 2018 to March 2023 Senior Engineer – Hydraulics Buttrio, Italy

• Developed and managed project budgets with coordination of sales team for hydraulic, lubrication engineering & water-cooling projects, ensuring accurate cost estimates and budget adherence. Conducted regular reviews, identifying variances, and implementing corrective actions to mitigate risks and maximize cost-efficiency.

• Prepared mechanical/hydraulic/lubrication/Pneumatic/Grease schematic drawings, bill of material, specifications, and calculations, adhering to relevant codes and standards.

• Conducted thorough evaluation and selection of hydraulic components, such as pumps, motors, directional control valves, Proportional valves, servo valves, heat exchangers, Filter, motors, and other key elements, based on application requirements, performance criteria, and budget constraints out of esteemed supplier like Rexroth, Hydac, Eaton, Parker, Festo, SMC, Dropsa & various.

• Analyzed technical specifications and performance data of various component options, comparing factors such as flow rates, pressure ratings, efficiency, and response times to make informed selection decisions.

• Defined automation safety performance level according to ISO13849 & designed hydraulic circuits accordingly.

Shishir Panchal

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• Designed 3D/3D of Hydraulic power unit, valve stand, Manifold, lubrication system & water-cooling system with Autodesk Inventor & AutoCAD. Designed tubing, piping & Hose systems.

• Integrated electrical and remote I/O systems, CPU & HMI including Siemens and Allen Bradley, for seamless integration with hydraulic systems and overall control automation with Ethernet IP/Profinet/Profibus communication protocols.

• Designed and implemented electrical junction boxes, ensuring proper wiring, connections, and adherence to safety standards for reliable and efficient system operation.

• Collaborated with vendors, contractors, and other stakeholders to ensure seamless integration of engineering into the overall project.

• Managed project timelines, resources, and budgets, ensuring timely and cost-effective project completion.

• Provided technical expertise and guidance to project teams, resolving design issues, and optimizing structural integrity.

• Followed complete engineering change management & released approved drawings.

• Studied & interpreted international standards & client internal standards & incorporated with designs to meet country specific/client requirements.

• Conducted site inspections and supervised construction activities, ensuring adherence to project specifications and safety standards.

• Developed and implemented quality assurance processes, including inspections and testing, to maintain project quality.

• Prepared project documentation, including progress reports, technical reports, and final project evaluations.

• Managed site activities & kept log of site problems. Collaborated with customer for solution & quick action to avoid downtime.

• Innovation & Continuous Improvement:

• Designed Container based solution for hydraulic equipment to reduce concrete structure drastically saved about 14% keeping high standards for safety, operativity & maintainability.

• Developed Electrohydraulic actuator for mould oscillation system.

• Developed Predictive analysis prototype for Hydraulic Power Units & EHA which was added in Digital product in portfolio.

• Standardized Allen Bradley & siemens I/O modules/CPU for cost reduction.

• Standardized hydraulic pumps & servo proportional valves. Danieli India Ltd June 2011 to July 2018

Assistant Manager – Design Mumbai, India

Proposals & Technical Support to complete project life cycle:

• Assisted the project team in the initial development and preparation of technical and budgetary offers, costing, and contractual documents for hydraulic systems, providing cost-effective solutions for fluid equipment layout.

• Negotiated with vendors and technical teams on cost and engineering aspects to meet precise contractual requirements, ensuring optimal outcomes.

• Provided information, guidance, and assistance to drafting personnel to produce accurate drawings, reviewing them for precision. Utilized AutoCAD to create 2D layout and equipment drawings.

• Demonstrated the ability to work within allocated timeframes while maintaining strong follow-up with the team to ensure adherence to schedules and enhance key performance indices and efficiency.

• Successfully resolved on-site problems and effectively managed Non-Conformance Reports (NCR) to ensure smooth project execution.

Preliminary Engineering:

• Prepared comprehensive customer data and detailed fluid system lists, serving as a foundation for subsequent engineering activities.

• Conducted thorough reviews and discussions on primary cylinder lists and mechanical drawings with other departments, ensuring alignment and coordination.

• Developed hydraulic flow charts and design verification reports to validate system performance and functionality.

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• Generated technical and purchase specifications for material procurement, effectively communicating with vendors to obtain the required components.

Basic & Detail Design Engineering:

• Developed schematics and bill of materials for various systems, including hydraulic, pneumatic, lubrication, air lubrication, grease, quenching, air knife, mill air blows off, wet system, roll cooling, and chemical coater systems.

• Selected and sized components such as pumps, motors, valves, heaters, and filters based on system requirements and specifications.

• Utilized Creo to design 3D and 2D models of hydraulic power packs, valve stands, accumulator stands, cylinders, and hydraulic manifold blocks, ensuring optimal performance and manufacturability.

• Prepared Piping system material list. Selected & designed appropriate material & sizes for tubing

/piping/hose based on specific requirements.

• Prepared electrical wiring diagrams for terminal strips and remote I/O junction boxes, while selecting suitable electrical components for the project.

• Developed test codes and quality control plans, submitting them for customer approval and finalization of the design.

Innovation:

• Actively participated in innovation teams to generate ideas aimed at maximizing standardization and minimizing man-hours, often resulting in cost-effective solutions.

• Standardized various high-cost valves, streamlining procurement processes, and reducing expenses.

• Standardized compact power units, enabling greater efficiency and ease of integration.

• Contributed to the development of NCR management software and software for pipe spools and valve stand general arrangements, enhancing project management and design processes. BOSCH REXROTH LTD August 2008 to May 2011

Executive Engineer Ahmedabad, India

• Designed power pack, valve stand, accumulator stand, cylinders & hydraulic manifold block for various systems as per basic hydraulic circuits & bill of material with good understanding of hydraulic components datasheets, standards & codes for various industries like Steel mill, machine tools, material handling which include Checking of cavities in logical & geometrical manner. Took corrective actions on design & got customer approval.

• Prepared general arrangement/layout drawings with Exact understanding of customer layout, another specific requirement such that will be easy to operate, access & maintain. -3D modeling & 2D drawings- by using AutoCAD mechanical desktop & Autodesk inventor. (Basic & detailed engineering). Final design approval from customer for production release.

• Prepared final bill of material & releasing to planning to use MM03, CS01, CSKB various SAP ERP system module.

• Coordinated, communicated & convinced various departmental & branch mates for project needs.

• Solved shop floor problem & quality enhancement activities. Maintained day to day & updated design data as per ISO requirement.

• Engaged in development process of various industrial & mobile hydraulic Valves.

• Estimation of manufacturing & assembly cost on predevelopment stage.

• Evaluate feasibility of product for solenoid operated fluid valves for mobile & industrial applications.

• Designed SN14 valve series & applied GD & T.

• FEAM, DFMA etc.

• Product development activities:

• Low-cost pressure relief for tractor application.

• Side shift feature in existing sandwich mobile hydraulic valve: SM12.

• Modification hydroelectric operated Directional control valve. 4

NIRMA INDIA LTD June 2008 to August 2008

Graduate Engineering Trainee India

• Training program completion: Static equipment: distillation columns, reactors, heat exchanger, storage Vessels, Separators, gaskets, Packing, Mechanical seal, Coolers, Rotary equipment: vacuum pumps (LRVP), compressor, fans, and specially designed Rotary valve. Academic Details

• PG Diploma in Data Science, International Institute of Information Technology (IIIT), India.

• PG Diploma in Piping Design & Engineering, Maharashtra institute of Technology, India.

• Bachelor of Engineering in Mechanical from MS University, India.

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