USAMA MUHAMMAD

https://www.linkedin.com/in/usama-muhammad-86bb5134

Address: Production Department, ORYX GTL PO BOX 22533,

Ras Laffan, QATAR adyqz4@r.postjobfree.com

Contact: +974-******** / +974-******** / +92-309*******,

Shift Supervisor, Rover Operator

Seasoned Operations professional, having diversified experience in Oil & Gas / Refinery/ Hydrocracker/ Hydrotreater / Hydrogen Plant/ Storage Tanks Operation and shipping, Ammonia Plant, Petrochemical Plant Operations aligned with Exxon, DuPont & ORYX GTL policies, standards, and procedures. Proven expertise in Plant designing (FEED), EPC, construction / erecting, Pre-commissioning, Commissioning, Process Coordination, Planning, troubleshooting, Emergency Handlings / incident commander, complimented by my experience in field, panel operations / Supervisor. Received multiple awards for handling complex emergencies including Fires, preventing unsafe conditions and critical decision making. My career goal is to become an invaluable resource for a dynamic organization which can maintains its market leadership role in Operations management

Skills / Areas of Expertise

• Shift Supervisor, Rover Operator / Field Operator, Panel Operator.

• Oil & Gas / Refinery, Hydrocracker, Hydrotreater / Hydrogen Production / Ammonia, HAZOP, Installation, construction, Pre-commissioning, commissioning, Normal Operation, Emergency Handling, Trouble shooting, working side by side with EPC Contractors, RFC, AOC, HO dossiers Readiness.

• Field Operations, Pumps, Compressors • Troubleshooting, Safe Startup & Shutdown

• PCC, (SOP) Procedure Development • Catalyst Loading, replacement, Dry-out, Reduction, Oxidation, etc. • PTW / e-PTW / CPW (RLIC PTW System) BOC systems

• SIMOPS • Punch listing • PSM /Safe-Work Practices • (MOC) Management of Change • BMS/SIS/DCS/ICS Operation • Brownfield Projects

• Technology: Ammonia, Utilities, Fractionator, Hydrotreater, LPG system, Compressors, Pumps, Reformer, Gas purification, Distillation towers, Diesel / Naphtha / WAX Storage Tanks operation and shipments, Jetty Operation.

• Risk Management: HAZOP, Desktop Safety reviews, Job Safety / Hazard Analysis (JHA / JSA), HAZID

• Audits: PSSR, PSM/ Insurance audits, Permit to Work/ Safety Critical audit, MOC Audit

PROFESSIONAL EXPERIENCE & SIGNIFICANT ACHIEVEMENTS

Total Plant Operations Experience 26 years (1997 Till 2023)

Including 07-08 years as Field Operator / Rover Operator .

ORYX GTL (Gas to Liquid) -QE Company June 2004 to Present

ORYX GTL, QE Projects / Achievements

• Refinery Plant operation of WAX Treatment System, Pressure Leaf Filtration (PLF) System, Hydrocracker, Hydrotreater, Hydrogen Generation Plant, Pressure Swing Adsorption (PSA) system, Compressors, pumpss, punch listing, pre-commissioning, and Commissioning activities with Contractor involvement.

• HAZOP Study activities for Refinery Processes designing for all streams.

• Plant SIS / Programmable Interlock Logic control development, Testing, improvement, and Implementation.

• LPG / Hydrotreater brownfield Project Pre-commissioning, commissioning.

• Products Storage Tanks Brownfield project’ HAZOP study, Control Logic designing, installation, Pre-commissioning, commissioning and Operation with all interfaces, Operational, and legal documentation development, and control.

• Catalyst Replacement Activities including Oxidation, Reduction, Sulphiding, Activation, Dry-out, to achieve Plant total capacity stable operation.

• Risk Assessments for Plant Downgraded Operation and safe operation mitigating Hazardous situation to achieve Company’s Zero Harm objective.

Shift Supervisor/ Rover Operator / Field Operator

Apply all Permit to Work requirements and expectations throughout Permit to Work issuance in the field and during PTW field audits.

Prepare field equipment in allocated work area for maintenance activities and follow-up execution and recommission equipment upon satisfactory completion of work.

Emergency response team member to hamdle emergencies like fire, Gas leak, breach of containment, Medical emergincies, etc…

Maintain the competency of all operational procedures and practices through on-the-job training and job rotation to ensure readiness and capability to assume the operator role.

Operate field equipment in accordance with operating and approved safety procedures to ensure effective process flows and optimum operational status of equipment.

Raising maintenance notifications through SAP system for urgent maintenance equirements.

Monitor and log all operating parameters ensuring that all irregularities are reported to immediate supervisor for advice and/or resolution.

Monitors all personnel and activities on site using, but limited to, unit surveillance, regular safety walks, audits and Observation Cards to ensure site safety and operational effectiveness.

Provide immediate first-line response capability in the event of emergencies or major incidents to eliminate or limit potential loss or damage to Company personnel, assets, or the environment.

Ensure the incoming shift operator is fully briefed on current operating status and significant events during previous shift to ensure seamless hand-over of responsibilities.

Collect all regular and special samples correctly as per schedule and direction of shift supervisor.

Perform electrical isolation and de-isolation work of low voltage electrical equipment in preparation of equipment for maintenance activities in line with approved procedure.

Follow the System Completion activities during project phase (endorse B, C, E check sheets, systems walkdowns, punch verification and close-out, start-up).

Plant Housekeeping Audits, Quality ISO9000 Audits, Environment ISO14000 audits, Closing of Audits Findings NCs,

Providing Training and developing newcomer workers, ensuring all necessary safety training and technical instructions are provided to the workers.

Plant Startup / shutdowns. Hydrocracker, distillation towers, Furnaces, Hydrotreater, compressors, pumps operation.

Operating control panels and system to regulate process parameters in order to ensure the required production and meet customers' demands,

Monitoring / adjusting process parameters to ensure safe operation and product quality /reliability.

Engro Chemical Pakistan Limited (ECPL) Dec 2000 to June 2005

Worked in Engro as Lead / Panel Operator and Field Operator for 05 Years

FFBL Ammonia Plant Year 1999 to 2000

FFBL Ammonia Plant installation / Construction, Pre-commissioning, Commissioning as Field Operator for about 02 Years

FFC Ammonia Plant Year 1997 to Year 1999

Worked in FFC ammonia as Field Operator for 02 Years

Education / Professional Developments

Bachelors (Phy, Chem, Math)

Completed

04 years (2004 –2008)

Process Plant Operator Apprenticeship Diploma

Completed

02 years (1997 - 1999)

Project Management Diploma

Completed

02 years (2013 - 2014)

HSE Diploma

Completed

02 years (2010 - 2012)

Chemical Tech Diploma

Completed

01 years (2009-2010)

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