Process Engineer
Resume:
RESUME
R.THIRUVENGATAM
Phone: +91-908*******
E-Mail: **********@*****.***
Objective
To secure Challenging position where I can effectively contribute my skills as a Manufacturing engineer, besides using my technical and leadership qualities that I have in me for the growth of industry to which I am attached.
Professional Synopsis
A dynamic professional with 7 Years of experience in Productionizing New Product, New Product Introduction, New Process Introduction, Process Improvements, Quality Improvements, Capacity augmentation, Project Planning, Execution, Monitoring & reporting.
Organizational Experience
Name of the Company UNO Minda
4W Light Manufacturing – PE
Period Apr 23 – Til date.
Designation Senior Engineer - PE
Name of the Company M/s Mando Automotive India Pvt Ltd Manufacturer of Automotive components like Drum Brake assy, Caliper Brake assembly, Master booster assy, Steering & Suspension – PE
Period Apr 16 – Apr 23.
Designation Junior Engineer - PE
Projects & Customer Handled:
KIA, HMI, FIAT, TATA, MG – Caliper carrier assembly, Drum Brake assembly, Master booster assembly, Master cylinder assembly Job Responsibilities
Process Planning.
Yaskawa and Fanuc and mitsbushi robot insatallation and point teaching and programming
Drawing Study, Process sequence determination, manufacturing feasibility study, Make or Buy decision, Preparing - Routing List, Process flow, Manufacturing layout, PFMEA, Poka Yoke Matrix & Control Plan.
Identification of measuring instruments, fixtures & gauges required for New Products.
Equipment / SPM / Assembly Line - Features & specifications finalization, Ordering, Inspection, tryout and establishment.
Design Change, Process Change Implementations. Up gradation / tool up in existing line to run multiple varieties for Production flexibility.
Organizing New Assembly line with Single piece flow concept, chakku- chakku, Poke yoke, QCT, In-process gauging & automation.
Improvements Projects for reduction / elimination of CLR, ALR and Warranty Rejections through Poke Yoke, New Process.
Studying the existing process and developing processes as improvements for reducing costs and improving quality.
Identifying cost reduction and man power reduction projects.
Analyzing the low cost and a best quality process for manufacturing a product by Benchmarking and Teardown of a part.
Preparing and maintaining documents like PFMEA, Process validation, component approval, Equipment note and project approvals / sanction.
Preparing SOP for Manufacturing processes.
Discussion and Manufacturing Follow up of vendors for Tools and New machines.
Updating Engineering drawing for easy manufacturing and following up for modification for better productivity.
Minimizing down time, setup time and changeover time in production lines.
Participating Daily Rejection Meeting to reduce the Internal PPM.
Key Coordinator for Procuring and establishing SPM Machines for New projects.
Cross functional team member will look after all new products APQP related activities.
Preparation of documents on Machine Establishments, like Capex, Sanction approval, Technical documents, Etc.
Negotiation with machine supplier and cost analysis on Machine equipment’s.
Manages DCN requests for design/ process changes for both new product and running products - raised by user department
Optimum utilization of production capacity by reducing unplanned down time like machine down time, quality backlog and inefficient work environment.
Implementing and suggesting cost saving measures with regard to various key process measurable like to productivity, quality, cost and delivery
Experience in troubleshooting, problem solving & decision making.
Reduce/eliminate minor stop losses and improve OLE, OEE also balancing the CELL.
Projects Handled
Organized aNew Caliper Carrier assembly lines capable of producing 3Platforms, 8 varieties with capacity of 3.8lacs sets /annum with CT of 26Secs.
Organized aNew Drum Brake assembly lines capable of producing 4 Platforms, 10 varieties with capacity of 3.53 lacs sets /annum with CT of 28 Secs.
Implementing process data traceability through barcode label with child parts lots.
Trolleys procurement to new models for supply the products to Customer as per customer requirement.
Improvement Projects
Cycle time reduction from 32 secs to 28 secs in Drum brake assembly line.
Change over time reductionfrom by implementing basic lean system like SMEDin wheel cylinder torqueing station and sub assembly.
Install new Yaskawa and scara mitsbushi robots in assembly lines Quality Projects
Implemented a poke yoke in drum brake & caliper assembly lines. To avoid mixupof shoeassy, Pad assy, Wheel cylinder assembly, Adjuster assembly and also to avoid missing of Carrier thread, through vision system (Make: Cognex, Keyence). Knowledge & Practicing
Assembly/ Manufacturing Processes
Process Engineering
Tooling/Jigs & Fixtures
Auto CAD & solid works& GX developer
FMEA
Managing budget CAPEX/Expense
IATF 16949& process document
Lean Manufacturing
Standardized Work
Problem solving skills
Windchill ( PLM software)
SAP
Qualifications
Course Institute Year of passing Percentage B.Tech.
(Mechanical)
B. S. A. Crescent science and
Technology College Chennai 2018-2022 8.14
Diploma
(Mechanical)
Sankar polytechnic college
Tirunelveli. 201*-****-**
Secondary
Sri. Kgs. HR. Sec. Boys School in
srivaikuntam
Thoothkudi-dt
Personal Details
Date of Birth : 15th Aprail 1998.
Permanent Address :4/49 East street,
Padamanabamangalam village,
Thoothukudi (Dist.),Tamilnadu - 628619.
Languages Known : English, Tamil.
Sex / Marital status : Male / Single
Declaration
I hereby declare that the information furnished above is true to the best of my knowledge. Thank you
Yours Sincerely,
(R.Thiruvengatam)
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