SATHISHKUMAR M

E-Mail : adyp7a@r.postjobfree.com Mobile India : 0091-944-***-****

JOB OBJECTIVE

Looking for assignments in EPC-Structural Engineering /Project management– Steel plant Erection/ structural steel Building & Bridge projects and Oil & Gas Process Piping Projects with an organization of repute.

PROFILE SUMMARY

A competent professional with over 13 + years of experience in:

Project Planning & Management Engineering Erection & Fabrication

Team & Contract Management Material Management MIS Reporting & Documentation

EPC-Structural Engineering Projects PEB and Metal Sheeting Oil & Gas Process Piping.

Paint Shop Pre-Treatment and Electro coating (Electro deposition) Piping fabrication and installation.

Equipment Installation and commissioning.

Participate in Pre-let meeting organized by client to understand the specs, establish working relationships with various stakeholders involved in the project (QS, architect, consultant, etc).

Review Project documents issued by the client so as to

o Prepare a Project Plan (Method of Statements)

o Compilation of specs (QAP)

o Understand the Budget

Manage Projects from conceptualization stage to execution, finalization of technical specifications, BOM, procurement, negotiation, documentation and purchase of all capital equipment, raw materials, spares & consumables.

Working in synergy with clients and Fabrication Department to analyse the detailing & shop drawings of Steel structures for Industrial buildings, Stadiums, Bridges ….

Working expertise in AutoCAD for steel detailing in Steel fabrication & Roof sheeting works

Team player with strong planning, interpersonal, communication, analytical, motivation & people management skills.

ORGANISATIONAL EXPERIENCE

Since: Oct 2022 to Present - M/s DURR (GERMANY) INDIA LTD. – Chennai

Role:

• Assigning team and contractors together to elaborate the scope of work to be performed in PTED Section.

• Clearly understanding the individual contractors’ scope of work.

• Maintaining AMC records for all Machines and equipment’s.

• Prepare installation and selection documents for all mechanical equipment’s.

• Executing the Tanks and structures erection and piping lining installation through Isometric and P&ID Drawing.

• Piping Support and other additional supports are fixed as per the as site condition and As Build will be submitted to

Client for the approval.

• Coordinating with other contractors or vendors for the next day work in daily coordination meeting.

• Allocating Fit-up, Welding and finishing team according to the priority with the Standard of D31.3 (piping) & D1.1.

• Raising Stage wise inspections such as Fit-up, welding visual, NDT (DPT, RT,), pressure testing painting

and picking process, Handing over inspections.

• Ensuring Safe work for the workers.

• Clearing the punch-point for client while final inspection and hand overing.

Project Handling:

Executed as Deputy manager 1, Co-ordinator for – Dip and Spray rinse tank erection, Pipe installation,

HYUNDAI MOTOR INDIA Limited Skid & PAG’s Erection, Primary & secondary support

Structures. PEB structure erection.

Conveyor’s, Paint Booth, and Oven’s Installation.

PTED - Process commissioning.

Since : Feb 2019 to Present - M/s CCD Technical Solution Pvt Ltd . – Chennai

Role:

• Prepare all installation and selection documents for all mechanical equipment’s.

• Executing the piping lining through Isometric and P&ID Drawing from Consultant.

• Clearing the punch-point for client while final inspection and hand overing .

• Piping Support and other additional supports are fixed as per the as site condition and As Build will be submitted to

Client for the approval.

• Coordinating with other contractors for the next day work in daily coordination meeting.

• Allocating Fit-up, Welding and finishing team according to the priority with the Standard of D31.3.

• Raising Stage wise inspections such as Fit-up, welding visual, NDT (DPT, RT,), pressure testing (pneumatic) painting

and picking process, Handing over inspections.

• Ensuring Safe work for the workers.

Project Handling :

Executed as Site Engineer, Co-ordinator for – Pipe installation, Skid Erection,

Shell India Markets Private Limited Piping routing structures &

Vessel holding PEB Structures

Hindustan Petroleum cooperation ltd – Zeton (Canada) Hydro-carbon research unit

16 Meter high Skid erection.

Since : Sep 2014 to Oct 2018 - M/s Coastal Engineering (Qatar) as Site Engineer & Production Engineer .

Role:

• Coordinate with Design Department for revisions, drawing clarification in CAD & TEKLA and change in designs as per the site conditions.

• Raising crane request for the next day erection and submitting to the client for approval. Preparing Method statement and Risk assessment to the Client for approval.

• Coordinating with other contractors for the next day work in daily coordination meeting.

• Coordinating with survey department.

• Allocating Fit-up, Welding and finishing team according to the priority with the Standard of D1.1 AND D1.5(BRIDGE).

• Raising Stage wise inspections such as Fit-up, welding visual, NDT (UT, RT, MPT, and DPT), painting and Handing over inspections.

• Establishing the Execution Progress Reporting.

• Execution meetings (Kick-off, weekly, monthly Internal and External).

• Ensuring Safe work for the workers.

• Contribution, take Ownership and Support related projects to comply with cost, time and quality

targets.

Project Handling:

Executed as Qc & Site Engineer for Qatar National Museum – Disk Secondary Steel Installation, Stair Nosing.

Executed as Site Engineer for Khalifa Stadium – Secondary Steel Structural for Front Cladding.

Executed as Site Engineer for Lusail Bridge Project 8 & 9 – Primary Steel Retrofit Work.

Executed as Site Engineer for Al-Wakra Stadium – Secondary Steel Frames Fabrication & Erection.

Since Feb 2011 to Sep 2014 Sathyam Steel Roof Structural LTD . – Chennai India

Role:

• Installation of structures for PEB & other Secondary steels as per Drawing

• Reviewing Steel Erection drawings.

• Responsible for analysing and resolving complex fabrication issues, before steel (columns / frames Erection).

• Skilled in identifying problems and improving Productivity through process study without errors or NCR’s.

• Handling Welding processes: SMAW, GTAW, FCAW, GMAW using both manual and fully automated techniques.

• Involved in preparation of cutting plan to reduce scrap and offcuts.

• Preparation of Daily, weekly & Monthly production Inspection report before the dispatch of all PEB materials .

• C0ordination with client, third party inspector and also with Design (CAD, TEKLA …) for execution of jobs.

• Adjusting work schedules as needed in order to meet all project deadlines.

• Formulating the Welder Qualification Report (WQR), Welder Performance Qualification Record (WPQR).

• Reviewing manufacturing process specification (MPS), Inspection Test Plan (ITP), Installation Procedure and Calibration certificates & Material Certificates.

Project Handling:

Executed as QA/QC Engineer for shop floor - Hi-Build Engineering, Butter fly Industry Ware House,

Executed as QA/QC Engineer for Shop floor and Site Erection – Tiger steel - Shapoorji Pallonji Groups Commercial Buildings - SriCity – Tada India.

Executed as QA/QC Engineer for Shop Floor – PEB Steel Structural for Yamaha Company Chennai India & Outer Steel structural frames for Caterpillar – Tiruvallur Chennai India Division

CERTIFICATION

Work at ROOF NET trained by FASET Training Agent - Doha - 2016

Confined Space trained from Orbrit training Institute - Doha - 2018

ASNT level 2(MT, PT, RT, UT) from Gamma Institute of NDT, Ranipet - 2010

Elementary First Aid from Hyundai Engineering and Construction - 2014

TECHNICAL SKILLS

Proficient in AutoCAD, Microsoft Office, word, Adobe Photoshop and Internet Applications

Standards: ASME sec IX, AWS D1.1and D1.5 – Bridges (structure welding) Fabrication familiar with: Mild Steel-IS2062 Gr A&B, ASTM A500, S275JR, S335, S460 Carbon steel.

EDUCATION

2010 B.E. (Mechanical) from ANNA University – Maharaja Engineering College, Avinashi with 69.5%

2007 Diploma in Mechanical Engineering from S.A.P.T.C. Polytechnic, Thiruvanamalai Dist with 74.5%

PERSONAL DETAILS

Date of Birth : 8th May 1988

Languages Known : English, Hindi, Tamil

Permanent Address : No 16 Marriamman Koil Steet Nagalkani Chrompet

CHENNAI -600044, Tamil Nadu, India

Current Address : Shell India Markets Pvt Ltd .- Banglore

Passport No. : N5000250 valid till 10/12/2025

Marital Status : Married

No. of Dependents : 4

Nationality : Indian

Thanks & Regards

M.SathishKumar

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