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Start Up Shift Supervisor

Location:
Mumbai, Maharashtra, India
Posted:
July 31, 2023

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Resume:

Arjun Shantaram Zope

Address-

***, *********** ***, **** ***** English School, Pandurangwadi, Dombivli East,

Maharashtra, India

Contact–

+91-998******* India

+91-998******* Home

E-mail : adymt1@r.postjobfree.com

Date of Birth: 04th July 1969.

Nationality: Indian

Passport Details:

Passport Number – L 1446238,

Issue – Qatar

Date of Expiry – 21th April 2024.

Education Qualification

Diploma in Chemical Engineering from Mumbai University.

Training Attended:

Permit Issuer Training

SCBA Training

Lockout-Tagout Safety Training

Confined Space Training

Scaffolding Safety Training

H2S Gas Safety Training

Work at Height Training

Fire Fighting Training

CURRICULUM VITAE

OBJECTIVE:

To seek new challenging job which is parallel to my professional experience and abilities. Be one of the keys of the company’s vision into realization through strong dedication, hard work and good leadership skills so as to enable the organization to deliver strategic new initiatives on time, within budget and scope. To make my learning curve to move in linear fashion along with growth of my functional skills coupled with overall personality development in order to face the challenging time ahead.

Accomplishments

Total 19 Years of Experience with MEP and EPC contract in Oil

& Gas, Petrochemicals and Refinery Project.

Worked in Commissioning project as PMC and client site.

Worked as Commissioning and start-up operation commission

lead 12 years.

Worked as Shift Supervisor 3 years.

Worked as Commissioning coordinator and Engineer 3 years.

Good knowledge and experience in commissioning start-up

operation in Process and Utilities plant brown and green field.

Area of Experience [Process Plant]

· LPG Recovery Unit

· Saturated LPG Treated Unit

· Amine Treatment Unit

. Glycol Dehydration Unit

· Hydrogen Manufacturing Unit (HMU)

· Hydrogen Compression and Distribution System (HCDS)

· Sour Water Stripper Units (SWS)

· Amine Regeneration Unit (ARU)

· Sulphur Recovery Unit (SRU)

· Pig Launching/ Receiving Trap, Slug catcher,

· Condensate Air cooler, Condensate storage tank, Liquid

. Hydrocarbon Recovery

. Gas Turbine, Hot oil system and circulation, Lube Oil circulation.

Utility Plant

Various types of filter Sand filter, GAC ( Granular Activate Carbon filter), Dual Media filter,, Fresh cooling and sea water system, TEG- Corrosion inhibitor, Oxygen scavenger, Oily water treatment package Centrifuge, Plate heat exchanger, Air Compressor, Nitrogen Air system, Utility Air, Instrument Air system, Fire water and network and Liquid foam distribution system, Mix bed and Two bed DM plant, Sewage and sanitary treatment plant, Effluent treatment plant, Pump, Oil Water and sludge separation, Oil skimmer, Mixing Chemical dosing system, parameter control and calculation, PH, Dissolved oxygen and Ammonia control also knowledge

Employment Details

SPIE Oil and Gas International Ltd

Commissioning Specialist, for SABIC and KNPC Refinery for Aromatics HMU and Sour LPG Treatment Unit

Since July 2016 to May 2021

Making improvements to and offering advice about commissioning procedures and operational procedures.

Scheduling and coordinating work to tight deadlines with EPC and PMT.

Review of EPC received deliverables like system definition, system register, generic pre-comm. procedure, system marked up P&ID’s, 3D’s and commissioning and start up procedures along with their respective focal points.

Issuing biweekly C&SU reports along with updated status from construction, pre-comm. & commissioning and operation readiness for management review.

Maintaining a tracing record for commissioning and operation binders, training schedule for operation folks in collaboration with technical advisors.

Review of Mechanical Completion Dossiers, Certificate and agreed Exception List; submitted for approval by EPC through PMT.

Witnessing of all pre-comm. activities along with discipline representatives and as per Aramco setting standards like cleaning matrix.

Arranging Nitrogen and Helium leak test up to 200 bar taking necessary action as per minor or major leaks and correcting them and flange tightening.

Checking interface interlocks system valve closed/ valve open bypass line with tagging and maintaining record coordination with HSE Team and client, Preparing Permit to work system with all documents and signed before work start.

Saipem S.p.A.

Commissioning Supervisor, for ENI S.p. A. Congo For Crude Separation and Amine Treatment and Glycol Dehydration Unit

February 2015 to April 2016.

Participated in Systems Completion acceptance processes including punch lists, design changes and commissioning reports

to assist construction department by defining the priority systems according with overall construction and pre-commissioning and commissioning planning and schedule.

Assisting in the development and maintaining a detailed start-up schedule and detailed set of start-up packages to track Start-up completion and progress,

Preparation of Pre-commissioning, commissioning and start up execution details.

Commissioning Supervisor

Petrofac International Limited, for Qatar Petroleum, Qatar For Sour Gas Treatment and Glycol Dehydration Unit

September 2012 to August 2014

Prepare and update Outstanding Work List OWL regularly for process department.

Prepare commissioning procedures as for first gas in, hi pressure leak test, tie in points commissioning

Monitor the preservation of equipments, facility packages, instruments, piping, vessels etc.

Prepare work permit and Job safety Analysis for various pre-commissionoing activities like air blowing, inerting, high pressure leak test and first gas in.

Get sign the Inspection and Test Records [ITRs] from the clients after inspections of system, packages

Participate in safety walk, weekly meeting representing process commissioning department.

Coordinate with safety department for mob drills preparation for safe activity execution plan.

Prepare Job Safety Analysis before every activity and get approved from the client.

Process Shift Supervisor Lube Oil Base Processing Unit

Hindustan Petroleum Corporation Limited

October 2011 to September 2012

Direct, control and supervise the activities of assigned persons of fields and panel board, including start ups and shut downs.

Prepare various production reports.

Troubleshoots minor problems and report major problems, emergencies to Production Manager with proposed solutions.

Supervise the preparation of equipment for routine, break up and planned maintenance activities as per established procedure.

Supervise and ensure subordinates and contractors are fully aware and adhere to company's HSE policies, procedures, standards and systems.

Commissioning and Start Up Supervisor for Lube Oil Base Processing Unit

Larson and Toubro limited

June 2010 to September 2011

Ensure all commissioning work executed conforms to the latest construction drawing and P&ID to the approved commissioning procedure.

Assists in reviewing engineering drawings and commissioning procedures to ensure that adequate provisions have been made for testing, flushing, cleaning and other commissioning activities.

Maintains a safe and healthy work environment by following and enforcing established project procedure relating to safety, work permitting and work order systems adhering to legal requirement.

Participates in team execution plans to support project schedules.

Support cleaning, flushing, and pre-commissioning of all plant mechanical activities.

Supports equipment vendor Technical Assistants, as required, during the pre-commissioning, commissioning and start up

Supports project specific Lock Out / Tag Out (LOTO) program.

Commissioning Supervisor

Snamprogetti, for SAMIR Refinery, Morocco for HMU, SRU Sour Water Treatment Unit

September 2008 to January 2010

Reviewing the test run procedures and operating manuals prepared by the project process leaders. Review and/or define the licensors/vendors schedule and assignment, concerning the pre commissioning, commissioning start-up and test run activities.

Carry out a detailed assessment of the commissioning work involved and assess the available resources and possible constraints in its execution. Attend and provide input at P&ID review, HAZOP review, spare parts order, specialist services and model review.

Ability to review contractual documents and identify project requirements and constraints risks.

Ability to lead subcontractor for the safe execution of Pre-Commissioning / Commissioning activities in line with the schedule. Ability to lead a team of engineers/supervisors for the execution of pre-commissioning, commissioning and start-up activities.

Responsible to discuss and get the approval of Pre-Commissioning, Commissioning and Operations procedures from clients.

Attending the internal staff meeting, ensure the progress of project in accordance to project schedule. Coordinate with projects and planning departments on schedule related issue.

Constantly monitoring to identify and communicate to Construction team on any priority areas of work to accomplish smooth commissioning activities.

PMC Engineer

Chiyoda Corporation, For Ras Gas, LNG Project

January 20008 to August 2008

Prepare punch lists and follow up for the punches.

Coordinate subcontractors with regards to their daily activities.

Monitor work progress by subcontractors and PMC team in accordance with PMC schedule.

Prepare different types of procedures and related documents.

Pre-commissioning Supervisor

JGC Corporation for BAFCO Refinery for HMU and SRU

October 2006 to May 2007

Involve in safety audit, permit issue like preparing permit as per site activity and issuing them from safety officer and commissioning manager & HSE department.

Pressure test as Motor solo Run Test, Loop Test

P&ID check for system readiness for mechanical completion, prepare punch lists,

To carry out Tool Box talks with commissioning team.

Prepare work permit for the various pre-commissioning and commissioning activities and carry out safety walk downs.

Flushing / Blowing reinstatement - Lube oil flushing, Chemical cleaning, First filling lubricant, Cold alignment, Chemical cleaning, water filling, leak testing.

Mechanical run-in test

Checking the flange alignment, gasket size, and standard, class of pipe, torque value and tagging them.

Collect and review on documentations like Mechanical Completion Certificate (MCC), RFC Checklist (RFCC).

Compiling 'As built' drawings to reflect changes implemented during construction, commissioning phase.

Commissioning Supervisor

JGC Corporation for Aromatic project, Indonesia

January 2006 to July 2006

As mechanical commissioning Supervisor it is my responsibility to take charge of all the Plant Pre-Commissioning, Commissioning, Start-up activity from inventory, modifications, fabrication, construction, Installation, Inspection, Alignment, punch list complete close and sign out as per A/B/C Punch.

Review of the final issue of P&ID from point of view of commissioning and start-up issue and modification according with project as per API standard.

Identification of systems and sub-systems by marking up of PFD and P&ID system definition.

Preparing of the Client personnel training execution plan defining the following steps basic training, industrial training, specific industrial training, training during commissioning and start-up with external assistance for package equipment’s and licensed process units,

Preparing electrical request to submit electrical building for power rack in or rack out during pump run start.

Commissioning Operator

Bharat Petroleum Corporation Limited/ Larson and Toubro Limited for HMU

June 2005 to August 2005.

Performing various commissioning activities like leak testing, pressure testing, load trial runs of pumps, fans, blowers & compressors of different type.

Involve in the start-up of different Hydrocarbon systems as per the procedures.

Start up and stabilization of each unit of the plant including compressor test run with nitrogen and hydrogen.

High pressure hydrogen storage unit 180 barg/sq. cm and steam generation unit.

Participated in Performance Guaranty Test run.

Reliance industries limited for Aromatics Unit

Process Operator

December 1989 to June 2003

The para-xylene plant I worked, also produce additional aromatic products like benzene and LPG.

The key units include:

Naptha hydrotreating: The process included removal of toxins from naptha for Platforming reactor Reforming – The UOP CCR Platforming process selectively reforms naphtha to aromatics (BTX) and high purity hydrogen.

Para-xylene Separation – The UOP Parex process recovers high purity para-xylene from mixed C8 aromatics isomers.

Xylene Isomerization – The UOP Isomar process re-establishes an equilibrium mixture of xylene isomers via xylene isomerization and conversion of ethyl benzene to benzene or xylenes.

Toluene and Heavy Aromatics Conversion – The UOP Tatoray process disproportionate toluene and transalkylates toluene with C9/C10+ aromatics to produce benzene and xylenes.

Toluene Selective Disproportionation – The PX Plus™ Process selectively disproportionate toluene to produce benzene and xylenes with near 90% para-xylene content, significantly above the equilibrium.

Aromatics Extraction – The UOP ED Sulfolane™ process extracts benzene and toluene from the reformate using an extractive distillation flow scheme.

Monitoring in the field by patrolling regular intervals.

Equipment changeover/isolation for maintenance.

Ensuring strict compliance with safety procedures and work permits.

Follow up for proper housekeeping.

Participate in safety mob drills, firefighting drills, quality circle activities etc.

Internship

Trained in same plant since September 1988 to September 1989 as an Apprentice Process Operator.

ACHIVEMENT:

While reading round found a pump mechanical seal excessive leaking and further rising, immediately informed to shift supervisor and prepared stand by pump for change over. During changeover of the pump a cloud of xylene fumes was formed. The pump changeover and isolation of the defective pump was done in cloud and showers of xylene. I was appreciated by GM and rewarded appreciation letter for the same.



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