Name.
- Walid Mohamed Mohamed Ahmed Abdou.
Position
- Quality NDT Welding Inspection Testing Piping Section Head and Lead Auditor.
Summary
>Over 20 year’s involvement in Integrity, including management, Inspection, Quality Assurance, Welding, RBI//NII/CUI/Risk Management specialist consultant in non-destructive testing, and third-party QA audits, welding/Lecturing in the fabrication and welding department at Lancaster and Morecambe College. A dedicated, highly productive, courteous, professional with skills and experience necessary to make a positive and effective contribution to an organisation. The ability to communicate at all levels within the organisation, to both Customers (internal and external) and Suppliers alike.
>Witnessing/Review, FAT’s, Pressure Tests, Load Tests, PMI.
>Experienced in the management, Vendor Inspection, third Party Verification/witness/approval, ITP’s PMC’s, welding procedures, preparation, implementation and close out of inspection work scopes in accordance with legislation/regulations, tracking anomaly close out and monitoring, offshore/onshore registers, supervision of inspection teams monitoring annual budgets with a focus on introducing innovation and cost saving.
>My work experience is reflected in many different industries including refineries, terminals, shutdowns and new builds on nuclear and coal fired power stations, pipelines, petrochemical plants, offshore/onshore installations.
>Wind turbine inspections, railway inspections, overhauls and new builds on ships.
>Fully conversant with RBI, WSE, NII, and CUI programs, weld inspection, NDT, visual inspection on vessels, castings/forgings, pipe work/tank inspections and Ships, legislation and regulations onshore/offshore reference the new HSE/Energy institute (guidance for corrosion management).
>Providing consultancy on conventional and specialist NDT procedures and methods, specifications, standards and inspection work scopes,
>Preparation of Weld & NDT Maps & Preparation of piping test packs.
>Prepare Final QA/ QC dossier to submit to the client & Responsible for the review of sub-vendor documents and provide comments / approval, these documents include QCP/ITP, various procedure, welding books (WPS & PQR), method statements, material approval request etc.
>Monitor multi-disciplined QA/QC teams & delegate task as per ongoing and forecasted workflow.
>Represent the organization and enhance relationships in dealings with client, vendors, and regulatory authorities to ensure all procedures are implemented.
>Participate in regular meetings to identify gaps, target dates, issues, delays in execution of work to ensure timely project completion.
>My total experience is plus 20 years, I have been worked across various industries and countries Strong personality with extensive experience of multi cultures & environments Adaptable and good team member, within project teams and end clients proactive, Dynamic and innovative.
>I have been started from Executive mechanical engineer, NDT/QA/QC engineer, Senior QC engineer, QC Lead To Section head until now as NDT/QA/QC dept with 15+ years of demonstrated history in providing senior leadership – to drive company strategy and direction- installing and commissioning new and existing equipment and materials, undertaking strategic planning and implementation processes, and assessing risks; aimed at effectively complying with regulatory standards within oil & gas, industry and Nuclear energy and electromechanical projects, Combined Cycle Power Plants. and more.
>Familiar with an International Codes like AWS D 1.1, 1.2,1.3, 1.6, 1.8, ASME Sec – V, VIII, IX, API 650 & 620 API 1104, ANSI B31.3, ANSI B31.4, ANSI B31.8, NACE MR0175/ ISO 15156.
>Familiar with Standards Russian (ГОСТ) Industrial Code whish Covered the Nuclear Energy and/or Energy Industry, Oil and Gas Industry, Environmental Protection, Construction, Transportation, Telecommunications, Mining, and Other Industries and Recognized.:
- GOST 550-75, GOST ISO 15609-3, 5, GOST ISO 15609-3, GOST R 55724 - 2013, GOST 26266-90, GOST 23479-79, GOST R ISO 9712-2019,GOST 9940-81, GOST 9941-81 and GOST R ISO 15609-1 - 2009 and Following up the operational policies (WPS's, PQR, & WPQ's) planning & implementing effective control measures in the Welding, QA/QC and NDT Department.
Very Familiar with Design and I have Implemented Maintenance, Quality control / NDT for Shutdown activities.
Education/Qualifications/Affiliations.
1
2000
B.Sc. in Production Mechanical Engineering Faculty of Engineering, Alexandria University.
2
2010
Diploma in WELDING METALLURGY AND ELECTRODE SELECTION DIPLOMA. (American University in Cairo).
3
2011
Diploma in Metallurgy and How to Select Suitable Welding for any kind of metal, from American University in Cairo
4
2014
Diploma in CORROSION ENGINEERING AND FAILURE ANALYSIS (CEFA 005, CEFA 008, CEFA 012 and CEFA 013).
ASME: The American Society of Mechanical Engineers:
1
Sep 2013
ASME Plant Inspector Level I and ll.
2
Apr 2011
ASME B 31.3 Process Piping Certified and Authorized Engineer.
Lead Auditor Certificate:
1
Mar 2019
IRCA Auditor Certified 9001: 2008.
2
Aug 2108
QMS ISO 9001 : 2015 Lead Auditor Certificate.
3
Apr 2012
Lead Auditor Certificate ISO-190:2011.
4
May 2012
Senior / Lead Auditor ISO-9000 : 2000.
ASNT NDT Certificates:
1
Dec 2014
ASNT/ SNT-TC-1A (2021)
RADIOGRAPHY TESTING
( LEVEL III ) RT.
2
Jul 2007
ASNT/ SNT-TC-1A (2021)
RADIOGRAPHY TESTING
(LEVEL II ) RT.
3
Jul 2007
ASNT/ SNT-TC-1A (2021)
ACOUSTIC EMISSION TESTING
(LEVEL II ) AET.
4
Jul 2007
ASNT/ SNT-TC-1A (2021)
AUTOMATIC ULTRASONIC TESTG.
(LEVEL II) AUT.
5
Jul 2007
ASNT/ SNT-TC-1A (2021)
LIQUID PENETRANT TESTING
(LEVEL II ) PT.
6
Jul 2007
ASNT/ SNT-TC-1A (2021)
MAGNETIC PARTICLE TEST
(LEVEL II ). MT.
7
Jul 2007
ASNT/ SNT-TC-1A (2021)
ULTRASONIC TESTING
(LEVEL II) UT.
8
Jul 2007
ASNT/ SNT-TC-1A (2021)
VISUAL TESTING
(LEVEL II) VT.
9
Jul 2007
ASNT/ SNT-TC-1A (2021)
Phased Array Ultrasonic Testing
(LEVEL II) PAUT.
10
Jul 2007
ASNT/ SNT-TC-1A (2021)
Radiographic Testing Film Interpretation
(LEVEL II) RTFI.
NANDTB / National Aerospace NDT Board for Qualification and Approval of Personnel for Non-Destructive Testing:
1
Oct 2010
BS EN ISO 9712 /NAS 410
RADIOGRAPHY TESTING
(LEVEL II) RT.
2
Oct 2010
BS EN ISO 9712 /NAS 410
STEREOGRAPHY TEST
(LEVEL II) ST.
3
Oct 2010
BS EN ISO 9712 /NAS 410
Eddy Currant Testing
(LEVEL II) ET.
4
Oct 2010
BS EN ISO 9712 /NAS 410
THERMOGRAPHY TESTING.
(LEVEL II) IRT.
5
Oct 2010
BS EN ISO 9712 /NAS 410
MAGNETIC PARTICLE
(LEVEL II) MT
6
Oct 2010
BS EN ISO 9712 /NAS 410
LIQUID PENETRANT
(LEVEL II) PT.
7
Oct 2010
BS EN ISO 9712 /NAS 410
ULTRASONIC TESTING
(LEVEL II) UT.
8
Oct 2010
BS EN ISO 9712 /NAS 410
TIME OF FLIGHT DIFFRACTION
(LEVEL II ) TOFD.
(API) American Petroleum Institute:
1
Nov 2018
API 653
Aboveground Storage Tanks Inspector.
2
Jan 2017
API 510
Pressure Vessels Inspector.
3
Dec 2016
API 580
Risk Based Inspection Professional.
4
Feb 2019
API 526
Flanged Steel Pressure Relief Valves.
5
Dec 2016
API 570
Piping Inspector .
6
July 2019
API 571
Corrosion and Materials Inspector.
7
Jan 2019
API
Specification 5L Line Pipe.
8
Mar 2019
API 598
Valve Inspection and Testing Inspector .
9
May 2020
API-SIRE
Source Inspector - Rotating Equipment.
CWI - Certified Welding Inspector Certificates and Welding Diploma:
1
Feb 2020
CWI QC1 Certificate / AWS D1.1 Certificated.
2
Mar 2018
AWS- American Welding Society AWS QC1, Certificated.
3
Apr 2009
Diploma in Metallurgy and How to Select the welding Suitable Code.
4
Dec 2019
BGAS-CSWIP Welding Inspector Completed.
Lifting Equipment Engineers Certified:
1
Jun 2021
Lifting Equipment Engineers Certification.
2
Sep 2021
Lifting Gear Inspector Certification.
Quality Training Description:
1
Oct 2018
ASQ Quality Engineering Certification, Training Course.
2
Dec 2018
ASQ Manager of Quality & Organizational, Training Course Excellence Certificate.
QHSE (Quality, Health and Safety in the Engineering Industry) Certifications:
1
May 2018
OSHA Occupational Safety and Health Administration Certificate.
2
Mar 2019
NEBOSH The National Examination Board in Occupational Safety and Health Certificate.
3
Sep 2019
SCC (Safety Certificate Contractors.
4
May 2022
Certified Six Sigma Master Yellow Belt.
PMP Project Management Professional Certification:
1
Aug 2020
PMP Project Management Professional Certificated.
2
Jun 2019
(CPCM) Certified Project Controls Management .
Offshore and Marine Certificates:
1
Oct 2018
BOSIET Certified (Basic Offshore Safety Induction and Emergency Training).
2
Dec 2019
HUET Helicopter Underwater Egress Training Course.
3
May 2014
Offshore Intensive Course in First Aid.
Reference of the Appreciation Letters:
Rev.
Issue Date
Description of changes
Country
1
30 April 2022
Ref No. SG-287790-21 from Intertek Industry Services Singapore.
Niger/ Africa
2
30 October 2018
Ref No. TRSA-SAF-L-55734 From SAUDI ARAMCO.
Kuwait.
3
22 November 2016
Ref No. :11050569/KPI/2/005. From Kuwait Oil Company (KOC).
Kuwait.
4
01 April 2015
Ref No. 1180-EDT-CL, from Czech National Aerospace NDT Board.
Djibouti/ Africa.
5
10 December 2015
From Bureau Veritas, Kazakhstan.
Kazakhstan.
6
29 April 2014
From Saipem Iraq.
Iraq.
7
01 May 2013
From Weapon of Engineers, Air Force of the United States Navy
Djibouti/ Africa.
8
30 September 2010
From Shell, Qatar.
Qatar.
Professional Experience:
Date
From Feb 2021 To Feb 2023. / Niger, Africa.
Employer
West African Oil Pipeline (Niger) Company S.A.- WAPCO-CNPC / PMC ENGINEERING & CONSULTING - Diseños y Proyectos Reunidos S.A. DISEPROSA NIGER SARL
Project
Niger to Benin export oil pipeline project. NBEP.
Role
QC, NDT, Welding and Piping Inspection / Lead Auditor Section Head.
Description
Review and Approve Propose Welding Procedure Specification ( WPS ), Witness PQR, Lab Test of PQR, Sign of WPS for Pipeline, Riser and Structural work as per ASME B 31.3, 31.8, ASME Section VIII and AWS D1:1,witness Welder Qualification Conduct Quality Audit on NDT, Welding Activity.
Attend Meeting with Client and Subcontractors before start of welding Activity.
Advise on Technical Concern raised against Specification.
Review Welding Execution Plan.
Conduct Site Audits, Assist in Technical discussion and Concerns raised.
Conduct awareness training of Client Specification and International Standard requirements .
Approve weld Sequence, Welding Distortion Procedure.
Verify welding Machine, Inspection tools, Welding equipment calibration and repair status.
Approve welding consumable Control Plans for SMAW, SAW, FCAW, GTAW, Mix Gas .
Witness Visual, Conventional and Advance NDT as PAUT and TOFD.
Monitor weld repair rate and correction to reduce the repairs.
Approve Painting System, Audit Paint shop and Painting work place.
Conduct Paint Inspection for Heavy Structure as per ITP Intervention Areas.
Over See Welding and NDT Work during Pipe Lay Activity.
Monitor Hock up work for Modification of Existing Platform .
Provide Quality Control KPI. Able to demonstrate implementation, documentation & monitoring experience in the development & application of ISO 9001, ISO 14001, OHSAS 18001.
Manage and supervising all levels of quality control and assurance, handling around twenty QC personals.
Conducting Internal Pre-inspection (Kick-off) Meeting to involved personnel in different discipline to discuss Inspection Procedures ITP’s, QCP and other issues as per Contractor and Client Inspection requirements.
Supports the Construction Manager in dealing with the Client for all the Quality matters.
Assesses the implementation of the Quality Plan and Quality Control Plans on the site.
Allocates Quality Control personnel to the various areas of site activity.
Supervises inspections, reports and the documentation issued by inspectors and collect and file the required Quality Records.
Reviews, comments and approves the contractors Quality Control Plans.
Supports and participate to all the internal/external audits.
Coordinates the relevant Tracking Systems for correct identification of materials.
Supervises the correct equipment calibration management activities.
Supports the Welding & Non-Destructive Test-NDT qualification activities.
Date
From May 2016 To Nov 2019 / Kuwait.
Employer
KOC Kuwait Oil Company, KME Kuwait Ministry of Electricity and KNPC Kuwait National Petroleum Company with TPI TUV Rheinland Kuwait branch.
Project
All The Company Projects in Kuwait (KPT Workshop - Kuwait Piping Industrial - Al Manaseer Valve Inspection- AL Ghanim International. ect).
Role
Quality NDT Welding Inspection Piping Section Head & Lead Auditor.
Description
Review Quality Plans, test packs, welding procedures including NDE & other quality related procedures and documents.
Conduce Root Cause Analysis / Failure Investigation and Successfully implementing QMS ISO 90001: 2015 system, flawless Project Delivery (IPD), and HSE audits. Manage various engineering duties associated with the design and interpretation of drawings, specifications, data sheets, BOMs, Material Approval Request, Technical Bid Evaluation (TBE).
Perform Pre-Start-up Audits and Project Execution Review (PER).
Assist EMC/ODC/EPC Contractors/Vendors and the Company to develop Quality Systems and contract quality documents.
Supervise and review the collected Quality Records for proper tracking and compilation.
Strategically plan processes for construction, quality, and QA/QC HSE standards, institute and provide expertise on specific quality procedures, and authorize construction & Commissioning ITP’s.
Plan audit schedules, notify auditees, prepare audit checklists, lead or participate in quality & HSE Audits, prepare Audit Reports and follow-up corrective actions and close out.
Further, Plan and reviewed project quality audit schedules for EPC contractor, subcontractor, and vendor quality plans, and Quality procedures and Inspection Test Plans, as per company, client, and industry standard and specifications and notify auditees, prepare audit checklists, lead or participate in quality & HSE Audits, prepare Audit Reports and follow-up corrective actions and close out.
When necessary, sudden and periodic, carry-out routine surveillance, inspections as per the project QCPs covering all construction activities.
Develop quality related procedures as applicable.
Develop Quality System (QC) procedures including Engineering functional/operational procedures.
To Develop Quality System (QC) procedures including Engineering functional/operational procedures that acting as a QAQC Team Lead; effectively spearhead all civil, mechanical, electrical and instrumentation construction operations for contractors, sub-contractors, QA/QC Manager, engineers and QC inspectors
Lastly, I supervise TPI agents to ensure adequate inspection coverage, generation of reports, and the timely deployment of documents at all times due to develop quality related procedures as applicable.
Date
From Oct 2013 To Feb 2016 / China, Japan and Iraq Branch.
Employer
Technip / YamGaz Project & Saipem S.p.A / TPI Bureau Veritas.
Project
Yamal LNG in China / Building Shipyard) & Basra Terminal Point (ICOEEP Phase 2) at DSV / Altus Optimus. Offshore Deep Water
Role
Quality Control / Welding and Piping Team Leader.
Description
Experience of working closely at Labs Test Organization & good experience of preparing for hosting and/or delivering audits, internally and/or externally and of with regulatory inspections.
Experience of participating and/or leading analytical and manufacturing investigations & Experience of working in a continuous improvement environment & Commissioning Plants & Strong project planning skills with familiarity with MS project and typical Project Management tools. Qualification in project management or Operational Excellence & Good knowledge in Procurement and Tenders study.
Demonstrable multitasking, project management, and execution skills & Check and visit all the sites and all the members of my team.
Good interpersonal skills, including communication, presentation, persuasion, and influence & address all work problems (if any).
Good organizational skills, including efficiency, punctuality, and collaboration in a team environment and more.
Cooperates to issue the Welding Procedures (WP) & Cooperate with the Project Quality Engineer (PQE) to analyses of non-conformities & Supervises inspection of defect renewal and welding.
Diligent follow-up to implement the terms of the Inspection and test plan (ITP), Maintain database of Audits, Corrective Actions and feedback on EMC/ODC/EPC Contractor performance, Provide monthly report with NCR s statistics up date.
Contribute to the control of nonconforming work activities or hardware through the implementation of a nonconformance control procedure and issue NCR This is if needed and assist with identification of trends and determination of root cause so as to prevent recurrence.
Date
Form Feb 2012 To May 2013. / Djibouti, Africa.
Employer
Weapon of Engineers, Air Force of the United States Navy. PMC (American International Contractors, Inc.)
Project
Fuel Farm and Access Roads. ( Mechanical loop system).
Role
Aircraft NDT Inspector and Mechanical Piping Works QC/QA Herd.
Description
Control and the distribution of all the companies quality subcontractor’s documentation.
Monitor all quality related activities on the project & perform all internal and external audits on behalf of the company’s management.
Verify contractor quality requirements are specified to vendors and contractor documentation submittals, Attend all pre-bid meetings and coordinate all project, Requirements with the project bidders, Attend client quality management meetings.
Inspect in site received critical new plant equipment and review related inspection test certificates for acceptance & Participating in the process of preparing Scope of Work and Managing NDT (Conventional and Advanced) contractor’s activities like IRIS, eddy current, pulsed eddy current (PEC), Long Range ultrasonic (LRUT) and Storage tanks In-services robotic inspection &participating in preparation/implementation of AIM systems & RBI assessment & all Valves inspection cases.
Providing a related inspector to require company according and fueling up to relevant Inspection Test Plan and check them during and after the work.
Handles tasks to close NCRs if any & attend all necessary inspections as identified in the approved Inspection and Test Plan (ITP).
Inspect the production quality to establish if the client requirements are being achieved & Supervision all our Subcultures Record and document any and all deviations from the Project Quality Program and the Company Integrated Management System (IMS).
Date
Form May 2010 To May 2012 / Kuwait, Russia & Kazakhstan.
Employer
Agip Kco / TPI Bureau Veritas.
Project
Kashagan Development Experimental Project & Kuwait Petroleum Company & NPP (Nuclear Power Plants).
Role
Mechanical Piping Works QC/QA Head .
Description
The preparation of the companies QA, QC manual control and supervision of all amendments and revisions.
Full Control and the distribution of all the companies quality documentation(our Subcontractors).
Monitor all quality related activities on the project & Perform all internal and external audits on behalf of the companies management as a QC Rep & Verify contractor quality requirements are specified to vendors and contractor documentation submittals & Attend all pre-bid meetings and coordinate all project requirements with the project bidders & Discuss and solve all related problems & Attend client quality management meetings & The preparation and control of project quality system management documentation prior to project commencement & A Certified plant Inspector internally and externally, monitoring all other NDT activities (advanced and conventional) & Preparing inspection report with repair recommendation and inspection intervals & Monitor the progress and effectiveness of the project quality management system.
Recommend and implement improvements when required, Coordinate all QA/QC activities with the site QC manager & Coordinate all QA/QC activities with the site QA/QC procurement manager, Coordinate all quality related correspondence with the customers representatives.
Date
From May 2009 To Sep 2010. / Qatar.
Employer
TPI ( DNV.GL) Germanischer Lloyd industrial services & Shell (Veolia / Saipem / Aljaber consortium. /Qatar.
Project
GTL Plant & Ras Gas Plant.
Role
Senior Flawless Engineer.
Description
Reviewing of previous records of equipment and piping loops, reviewing Equipment drawings and piping loops isometrics, reviewing operating records of the plant, performing Visual inspection for plant equipment internally and externally,monitoring all other NDT & Welding activities (advanced and conventional) & Preparing inspection report with repair recommendation and inspection intervals & Handles tasks to close NCRs if any & Hierarchical reporting to the Project Quality Manager, I am who are in charge of developing Flawless strategy from the FEED phase to Commissioning and Start-up, up to the Hand over with the Client, including Engineering, Procurement and Construction phases of the project to ensure that procured material and equipment’s meet Quality requirements and Client Zero Default Objective.
The main responsibilities will be the following ones:
Ensure on time and effective roll out and execution of Flawless program including the roll out of Flawless to vendors, subcontractors and inspection contractors and ensure continuity of the Flawless through all project phases, to entail the implementation of Commissioning and Start-up risk mitigation & Implement Flawless in supplier organizations. Develop an outline implementation plan for both target groups & Establish a supplier-FPD workshop (induction) and audit (Health check) plan and auditing suppliers per the plan & Develop and analyze Key Performance Indicators (KPIs) and Cost of Non Quality data to identify recurring trends (Flawless coming from the client and from client and suppliers Feedback and Lesson Learnt…) and under-performing suppliers for developing associated strategies to improve their performance to meet requirements and Client objective of zero flaw when starting operations & Provide periodically comprehensive supplier performance report status to Project Quality Manager (PQM) and Procurement
Project Manager (PPM) with driving KPI & Update Supplier Inspection and Test Plan (ITP) by inserting Flaw related inspection points.
Date
From May 2008 To Sep 2009 / Egypt.
Employer
First Egypt Com / PMC INITEC Energia / Turbines project.
Project
Nubaria III Power Station 750 Mw Combined Cycle.
Role
Mechanical Works QC/QA Head.
Description
Implement the QA/QC management system at site, Coordinate with quality inspections with all the site subcontractors and vendors coordinate all non-destructive testing on site, Coordinate with the customers representative on all quality matters,Coordinate all receipt inspections.
Distribute relevant QA/QC documentation to site subcontractors.
Verify that the quality related site activities are in accordance with the applicable codes and standards & Participate in the site internal and external site audits, Coordinate all the quality site inspections through the site QC inspectors, Ensure all quality control documentation is compiled and competed for as-built hand over through the QC turnover engineer.
Coordinate all receipt inspections & Coordinate all the quality site inspections through the site QC inspectors & Control all nonconformance reports and undertake remedial action & Compete site quality control instructions and action remedial responses & Ensures that the internal audit program is developed, implemented and maintained to verify conformance with the Manufacturing Department Systems, Serves as lead internal auditor for the company and check Interfaces with external auditors & Schedules and coordinates internal and external ISO audits, Ensures that quality goals are set for measuring the performance of the Management Systems and that these are regularly reviewed and communicated to all teammates.
Date
Dec 2007 To Nov 2008 / Egypt.
Employer
TPI RINA Consulting Group / Building Shipyard / Piping / Pipe Laying Offshore.
Project
PETROBEL Abu Rudeis Field & Port-side Petroleum Platform.
Role
Senior QC/QA Welding Piping Mechanical Surveyor.
Description
Reviewing of previous records of equipment and piping loops, reviewing Equipment drawings and piping loops isometrics & reviewing operating records of the plant, performing Visual inspection for plant equipment internally and externally,monitoring all other NDT activities (advanced and conventional).
Preparing inspection report with repair recommendation and inspection intervals& Coordinate all the quality site inspections through the site QC inspectors & Ensure all quality control documentation is complied and competed for as-built hand over through the QC turnover engineer & Control all nonconformance reports and undertake remedial action Compete site quality control instructions and action remedial responses & Review the customers specification and undertake relevant training to the site QC inspectors & Monitor the implementation of the approved site QC Plan Complete and coordinate the approval of the sites QC technical submittals to the customer & Coordinate with the site construction manager on all quality issues .
Coordination with the field subcontractors for all welding procedure specifications and procedures qualifications reports.
Review course and effects of welding defects and take remedial actions & Coordination with the field subcontractors and the Third Party NDT Inspection Company & Review of the radiographic film and all NDT reports on a daily basis & Auditing of the approved Third Party NDT Inspection Company & Reviewing the inspection and testing methods and procedures for Radiographic, Dye Penetrant, Magnetic Particle, and Ultrasonic inspections & Witnessing of welder qualifications testing and procedures qualification testing.
Date
From Dec 2005 To Nov 2007. / Egypt.
Employer
ESACO Manufacturing, Engineering and Contracting S.A.E) Siemens / DSD Ferrometalco .
Project
Ediquo / Bechtel LNG Plant & Turbines project /New Talkha Power Station,New Koraimat Power Station.
Role
Permanent Mechanical QA/QC Head.
Description
Elaborating and coordinating the welding specifications, and codes/standards.
Coordination with the field subcontractors for all welding procedure specifications and procedures qualifications reports & Review course and effects of welding defects and take remedial actions & Coordination with the field subcontractors and the Third-Party NDT Inspection Company & Review of the radiographic film and all NDT reports on a daily basis Auditing of the approved Third Party NDT Inspection Company.
Reviewing the inspection and testing methods and procedures for Radiographic, Dye Penetrant, Magnetic Particle, and Ultrasonic inspections & witnessing of welder qualifications testing and procedures qualification testing & Witnessing any remedial repair welding & Reviewing of the welding summery reports & Checking the hydrostatic test packages for NDT compliance prior to testing & Advising the site subcontractors with regards to welding and testing.
Handles tasks to close NCRs if any & Review day to day applications for x-raying of welds & Coordinate the issue of nonconformance reports through the site QC manager & Compete site quality instructions to sub-contractors when required & Coordinate all QA/QC activities with the site QC manager & site QA/QC procurement manager and Coordinate all quality related correspondence with the customers representatives & Monitor statistical method reporting & Action and close all customer complaints & Control all achieve documentation upon the completion of the project.
Date
From Dec 2000 To Sep 2004. / Egypt.
Employer
(TARRACO) For Projects and Contractors, Building Shipyard, Platforms manufacturing, Piping Loop systems
Project
Alexandria Mineral Oils Com,AMOC,TARRADCO Alexandria yard Foster Wheeler, French and Maridive Group for Marine Works.
Role
Permanent Mechanical Construction and field Engineer.
Description
Serve as engineering representative on small capital projects.
Work with equipment suppliers and other vendors and contractors to ensure project goals are met & Coordinate field construction and work with personnel to ensure timely, cost effective and quality project results
Reviewing of previous records of Tanks, reviewing drawings, reviewing operating records, Performing Visual inspection for Tanks shell & roof, monitoring all other NDT activities (advanced and conventional). Settlement Assessment for storage Tanks & Dimensional check for storage Tanks (Roundness, & Plumpness) & Preparing inspection report with repair recommendation and inspection intervals & Follow up repair process and inspection of the carried out repairs & Directed QA/ QC department to implement corporate ISO Quality System and QC activities & QC Activities,Mechanical testing laboratory for tensile tests, bending, impact tests, macro and microscope analysis of welds, chemical analysis of material. Dimensional and visual inspection material, welding and pipes.
Hydrostatic pressure test of steel pipes, visual inspection of weld and material, dimensional inspection of steel pipes.
Ability to prioritize tasks, Ability to coordinate operations with construction team, Detailed knowledge of other discipline scopes, roles, and