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Quality Assurance Engineer

Location:
Houston, TX
Posted:
July 17, 2023

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Resume:

HAMID ZEYNALI

Houston, TX ***** adyct6@r.postjobfree.com

281-***-**** www.linkedin.com/in/hamid-zeynali

QUALITY ENGINEER

Lead Quality Engineer with over 15 years of experience leading quality assurance in Oil and Gas industries, alternative energy and the electronics. Expertise establishing criteria for quality standards and metrics for companies and contractor’s products, processes and services. Recognized for the ability to design and implement strategies that ensure product and operations are in compliance with company and government regulations. Proven success identifying and correcting issues and inefficiencies resulting in higher productivity and waste reduction. Key competencies include:

Quality Management Company / Supplier Auditing Gauge R&R

Lean Manufacturing Six Sigma Green Belt Certified CAPA

Regulatory Compliance Project Management Root Cause Analysis CAREER ACCOMPLISHMENTS

ZEYNALI CONSULTING, HOUSTON, TX 2016 –PRESENT

Lead Quality Auditor

Quality Auditor responsible for providing services auditing supply, customer, quality and LEAN manufacturing; helping organizations achieve industry certifications (ISO 9001, API, ATEX, PED, etc.)

Led ISO recertification effort for an Oil and Gas manufacturing customer which was granted on first attempt.

Identified non-conforming parts at incoming inspect by developing supplier-qualification program that eliminated waste at production line and saved $110,000 per year.

Performed customer audits and identified inefficiencies in the sourcing process that was creating delays in production and created a process plan that resolved issues, eliminated need for rework, and enabled accurate completion of orders.

GE OIL & GAS, HOUSTON, TX 2013 – 2016

Quality Program Manager 5

Responsible for managing quality, calibration and ISO compliance with a team of 7 professionals with annual budget oversight of over $115,000.

Developed and implemented procedures that significantly improved operational efficiency of QA processes.

Implemented inspection test plans, Project Quality Plans, Audit Schedules, and Performed Process Audits that ensured compliance with ISO 9001:2008 for Quality Management Systems (QMS).

Promoted utilization of Data to Baseline information which resulted in over 25% waste reduction while improving customer quality ratings.

Analyzed annual budget to prioritize quality assurance projects consistently achieving department objectives through optimized resource allocation.

Controlled department expenses, reviewed and approved invoices, and reported operational cost of quality on by-weekly basis ensuring expense management was aligned with budget and forecast.

Participated on daily operations meeting to provide update on non-conforming parts and customer issues and collaborated with stakeholders in identifying and implementing effective solutions.

Collaborated with Engineering and Manufacturing to perform Root Cause Analysis, DMR, and SCAR processes reducing customer complaints resolution time by 80% and preventing repeat incidents.

Scheduled internal auditing and developed processes that minimized exposure to ISO audit findings while ensuring quality procedures are documented and maintained.

Supervised and trained quality auditors, inspectors, and production supervisors on the application of quality tools which ensured success of internal auditing process. HAMID ZEYNALI 281-***-****

PAGE 2 adyct6@r.postjobfree.com

GE ENERGY INC., SALEM, VA 2010 – 2013

Lead Engineer Technologist

Managed lifecycle of Design Validation Review project for a 2.75 MW wind converter delivering validation results to Chief Engineer ahead of schedule which expedited production.

Designed test fixture for each HV validation project from beginning to end that enabled validation of each product in compliance with IEC, NEC, EHS, Arc Flash Analysis, and NFPA 70E.

Used statistical methods, gauge R&R, and data accusation system to validate test results for proper disposition of each product under validation test.

Conducted internal ISO audit and coached team members as needed which ensured operations were in compliance with ISO 9001:2008 and GE Energy QMS Requirements.

Supervised contractors or other outsourced resources required to meet delivery dates for DVR.

TOSHIBA INTERNATIONAL CORP., HOUSTON, TX 2005 – 2010 Motor Design Engineer II

Designed low voltage motors 230 to 575 V from 1/2 to 800 HP and medium voltage motors 2300 to 13,800 V that range from 200 to 50,000 HP.

Developed standard and custom products including drawing, data, diagrams, and manufacturing Bill of Materials ensuring designs met or exceeded all customer specifications.

Interfaced with and supported various engineering areas (R&D, Software, Industrial, and Manufacturing) in validating designs and achieved a reduction of 10 weeks of On Time Delivery (OTD).

Communicated with internal and external customers to analyze requests for new products and provided technical guidance on data requests based on API 540 and 541.

Participated in VACD (Value Added Cost Down) group that achieved 25-35% cost savings for large products without compromising quality and integrity.

TOSHIBA INTERNATIONAL CORP, HOUSTON, TX 1998 – 2005 Validation Engineer II/ Lab Supervisor

Analyzed production plans and data to create and drive prototype testing strategies that included HALT testing, Stress testing, and Reliability testing (Variable Speed Drive from 5HP~1250HP).

Wrote test specification, validated test results for proper disposition of product and issue customer reports based on results and order requirements.

Created Manufacturing Inspection/Test Forms and Test Procedures for products with ISO 9001 obedience.

Researched and created necessary paperwork to purchase equipment and parts from outside suppliers for Layout/Design of new Toshiba ASD, UPS test station for Validation and Quality Control Department.

Led product agency compliance testing process. (UL, CSA, CE)

Provided technical training to new Engineers and Technicians. EDUCATION

B.S. Electrical Engineering, Southern University and A&M in Baton Rouge Louisiana LICENSES /

CERTIFICATIONS

Certifications: GE Six-Sigma Green Belt, GE Internal Auditor, UL, CSA, Safety Management, and CPR Course Work Study: GE Six-Sigma Green Belt, Mid-Level Management, and Business Ethics, GE Internal Auditor Training Course (IATC)



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