Nelson M. Abanilla

QA/QC PIPING INSPECTOR

Email: adxxqe@r.postjobfree.com

Mobile No.: +639*********

Address: Adelina Homes Subd, San Carlos Lipa City

Bachelor of Science in Mechanical Engineering (BSME)

To be able to contribute to the company’s goals and objectives by applying my potentials, skills and enhance my capabilities as a person.

Welding Inspector Course, Visual testing, Radiographic examination, Magnetic Particle Test

CBSP (FPSO Course Basic Safety Platforms) Brazil Cert. no. 5493179

Saudi Aramco Total Oil Refinery Project (Jubail SATORP)

Reference No. JER-35438-LET-PSCL-RTFP-201*-******

Saudi Aramco Utility Package (Jizan EPC-13)

Saudi Aramco Transmittal No. EPC13-SA-T-2931

Extensive track record managing Piping Inspection activities within Oil & Gas or Petrochemical sector

Excellent communication and presentation skills

Considerable experience of supervising Construction staff to achieve effective construction execution

More than twenty (20) years of extensive experience in QA/QC-inspection for fabrication, erection installation, for oil & gas refinery, FPSO, Petrochemical plant, Power plant, LNG Plant, Pipeline, Offshore Steel Structure and other related industries. Familiar in using International Code, Standard and Specification i.e. ASME, ASTM, API, AWS. experience in fabrication and installation of low and high- pressure piping evaporator, platform, structural member, Tank, trusses, modular pipe rack also experience in welding inspection & inspection of steel structure (welding & NDT inspection). Exposed on work supervision, inspection & testing of mechanical & piping systems piping works comply with project specifications, local regulations and meet the requirements of international codes and Saudi Aramco Engineering Standards. (SAES)

Position QC Piping Inspector

Project JRUP Refinery Ptoject EPC-13

Company Hitachi Engineering (Jazan K.S.A.)

Client Saudi Aramco

Date May 2016 – May 2018

Inspection of shop fabrication of piping spools and supports. Visual inspection of plant piping and preparing punch list after installation.

Evaluation of test package contents, lines checking against drawing requirements to ensure completeness and accuracy of the piping system. Verify preparation of piping test package including piping test record.

Verification of closed punch items and conduct walk through for each completed piping system prior to mechanical acceptance.

Witnessed hydro test and pneumatic test of pipelines prior to pre-commissioning

Review/check complete plan to be installed to be able to perform the easiest way in field fabrication and erection.

Attended to punch listed items and monitoring the completion punch listed activities.

Responsible for quality control and inspection of piping fabrication activities.

Co-ordinate with construction testing group in the preparation prior for testing of each test pack and facile close out of any outstanding punch items.

Executes the specific inspections on materials, equipment and construction/installation activities on site.

Issues the relevant Quality Records and, when necessary, writes and sends to QC Supervisor non- conformance reports.

Controls equipment installation, alignment and leveling

Performs functional checks and mechanical completion checks (Pressure and atmospheric vessel)

Trays inspection (dimensional check, water tightness test).

Checks of levelness, position, orientation, anchor bolts, conduits, etc. of tanks foundation

Performs hydro-static test of tank and measurement of pad settlement.

Storage tank internal inspection. Performs punch-listing operations.

Verify special processes and the relevant workers’ qualifications.

Witness the tests, controls and inspections, guarantee inspection status control for parts of the plant within his area of responsibility, authorizing their acceptance at quality control completion, obtain the relevant documentation and ensure the correct implementation of the approved Inspection Test Plan according to Client’s requirements.

Position Piping Supervisor

Project FPSO MV 27 Cidade de Mangarativa

Company Toyo/Modec Engineering (Brazil)

Client Petrobras

Date October 2013 – December 2014

Supervise the activities of the mechanical and piping to ensure accurate and effective installations with due consideration for safety, technical competence, reliability and sustainability.

Supervise and monitor all carry over works done by sub-contractors and updating the punch list

Update and monitor progress status of piping foremen accomplishment reports.

Prepare and close the ITR for Mechanical and Piping Works, etc.

Monitor progress and supervise the subcontractor scope of works on field fabrication, erection, hydrostatic and re- instatement leak testing of piping system and ensure that all works done are in accordance the project specifications.

Verify that all construction punch list items and outstanding work to do lists are completed prior to mechanical completion.

Position QA/QC Mechanical / Piping Inspector

Project Jubail Export Refinery Project (JERP) Package 6

Company Petrol Steel Co. Ltd. (Jubail)

Client Saudi Aramco Total Refining & Petrochemical

Company (SATORP)

Date May 2011 – May 2013

Check for weld joint preparations, fit-up alignment, dimensional tolerances and visual check on weld,

Participate in the commissioning of major equipment and piping components and witness for flushing, testing and drying works activities

Monitoring welding inspection and weld repair operation, implement the standard procedure for field control welding and non-destructive testing.

Ensure that all testing and measuring equipment are identified, calibrated and suitable for testing and that instructions for their use and setting are available.

Verify that bore of the pipe and valve is clear of any debris, sand etc. by flushing and Conduct inspection of hydro test and pneumatic test

Check lay out / fit up of floating roof, Bottom plate, Centre ring, truss, deck plate and deck attachment with reinforcement pad

Check the lay-out of nozzle orientation, manholes, and standards support pads prior to cutting.

Check oil penetrate leak test on the entire joint after completion of first pass welding from first side/ before welding of second side.

Check Plumpness of first shell course before erecting the second shell course, check the orientation of shell nozzle, manholes, stiffener ring, structural support, pads, and prior to cutting.

Check the vacuum test of all bottom plate and annular plate joints, Visual inspection of all roof plate joint after completion of welding as per WPS.

Monitor and schedule of radiography test for shell and vertical joints.

Check Peaking and Banding for every course

Position Test Package Supervisor

Project Gas Oil Separating Plant (GOSP) KCC Project

Company Snamprogetti Saudi Arabia (KHURAIS)

Client Saudi Aramco

Date May 2008 to May 2009

Supervise the construction works and initiate punch list items to complete the line and prior by walk through by both parties prior for hydro test.

Monitor progress and supervise the subcontractor scope of works on field fabrication, erection, hydrostatic and re- instatement leak testing of piping system and ensure that all works done are in accordance to Saudi Aramco standards and project specifications.

Coordinate with Aramco PID/PMT regarding site queries punch lists clearing and modification of pipe spools liaise with field engineering team on as built drawings.

Supervise commissioning support group during water flushing, air blowing and other pre commissioning activities.

Attend final walk through of completed piping systems and verify clearing of all punch list items prior to mechanical completion. Attend coordination meetings with client representatives, site managers and project management teams.

Coordinates and schedules the quality inspection and testing functions with construction operations. Monitor the work progress and ensure the necessary resources are in place in order to complete the work as per schedule.

Preparation and review of hydro-static test and reinstatement leak test packages, mechanical & piping work pack, dossiers and handover documents. Check and oversee punch list status and re-instatement punch item for final hand over as required to reaching Mechanical Completion and requesting the issue of the Mechanical Acceptance Certificate by Company

Position QC Test Package & Punch List Coordinator

Project Sakhalin II Phase 2 Onshore Pipeline, LNG Project (Russia)

Company Saipem/Starstroi Company

Client Shell

Date August 2007 to September 2008

Review and checking of all test packages prior to testing and ensure completeness of construction for final acceptance of QC Department.

Prepare and update the walk down schedule per system/sub system/discipline as per plan date, organize the test pack and system tri party walk down by sub-contractor / contractor and company field representative.

Coordinate and liaise with engineering department for any drawing discrepancies. Responsible for manpower distribution, three days look ahead, work volume and equipment scheduling. Coordinate with the client regarding any piping modification works due to clashing and check to the general piping plan if there is any future pipeline or equipment to be installed.

Issue weekly expediting report for outstanding item to all concerns sub-contractor, contractor and company, monitor the work progress and ensure the necessary resources are in place in order to complete the work as per schedule.

Line checking and initiate punch list item, assist for preparing and planning the hydro test packs and associated documents required and coordinates for the completion of flushing, testing and drying works.

Maintain file on inspection examinations and test of subsystem and components that have performed and result properly documented. Update and monitor progress status of piping foremen accomplishment reports. Verify that all construction punch list items and outstanding work to do lists are completed prior to mechanical completion.

Position QA/QC Welding/Piping Inspector

Project Sakhalin II Phase 2 Onshore Pipeline, LNG Project ( Russia)

Company Daewoo Engineering CO.Ltd.

Client Shell

Date May 2005 to May 2007

While working in onshore I had successfully inspection the following process systems and equipment of train 1 and train 2 Acid gas removal, methane and ethane recovery with De-mechanize and De-euthanize columns, propane refrigeration cycle with cold box gas turbines and booster pumps compressor, chemical injections units and vendor skids.

Perform inspection and responsible removing trash or debris inside the system arising from erection or construction process, as well as internal scale will be removed before operation start-up either one or a combination of the cleaning methods will be applied and level of cleanliness shall be checked in accordance with project acceptance criteria.

Monitoring and conduct inspection of Underground pipes as Reinforced Thermosetting Resin Pipe (RTRP) Glass Reinforcement Pipe Epoxy (GRPE), High Density Poly – Ethylene Pipe (HDPE) Witness hydro static and Pneumatic testing activities for under- ground and above ground lines.

Inspection at vendors shop facilities and work-sites, on fabricated pipes, steel structure, blasting, painting works, galvanizing or other installation works per ASME and ANSI codes, including verification of tests at their premises.

Check for weld joint preparations, fit-up alignment, dimensional tolerances and visual check on weld, Participate in the commissioning of major equipment and piping components and witness for flushing, testing and drying works activities

Monitoring welding inspection and weld repair operation, implement the standard procedure for field control welding and non-destructive testing.

Check and verify the pressure test instrument and ensure valid calibration (Pressure gauge, ambient temperature thermometer and pressure recorder etc.), Check and verify the installation of test vents/drains, temporary gasket and test blinds with appropriate ratings selected and installed

Verify that bore of the pipe and valve is clear of any debris, sand etc. by flushing and Conduct inspection of hydro test and pneumatic test

Position QC Piping Inspector

Project Karachaganak Refinery Project

Company Consolidated Contractors Company Ltd.(CCC)

Client PDT

Date January 2004 to April 2004

Conduct Inspection of Welder’s Qualification test for different base metals, thickness and diameter ranges according to ASME Section IX, Controlling the welding of joints according to Isometric Drawings and checking Diameter, Thickness, Drawing Number & Class in Welding Progress Report, Checking joint fit ups, root surface of joint and visual inspections of welding techniques, weaving shielding during welding etc...

Interpret all welding drawing and specifications, welder’s qualification test and witness destructive testing of welder test and fit up inspection prior to full welding. Witness in all commissioning activities of all mechanical piping systems.

Perform in process and final inspection in piping, steel structure modification, fabrication erection in accordance with applicable codes and standards.

Monitoring welding inspection and weld repair operation, implement the standard procedure for field control welding and non-destructive testing.

Maintain record of documents, welding procedures specification and test packages for final endorsement and for client acceptance.

Witness pressure testing and document completion of pressure test in the test packages completion status log.

Implementation and monitor welder and welding operator in compliance with the use of applicable welding procedure specification (WPS).

Position QC Supervisor

Project Jupc/Sipc Polyethylene Plant (JUBAIL)

Company Global Engineering Company Ltd.

Client Chiyoda Petrostar Ltd./ Shell

Date August 2002 to August 2003

Supervise the all-Inspection activities as per Inspection Test Plan and Project requirements and Specification,

Check that an approved for qualification (APQ) copy of latest revision WPS at the work location and ensure that the pipe and heat number are properly transferred to the weld coupon, full length of pipe shall be employed and documented

Check compliance of certification of welding consumables, electrode, baking ovens, holding ovens, heated quivers and pipe materials and shielding gases in accordance with specifications and verify the grade of material and the range of diameter/wall thickness to be welded

Monitoring and conduct inspection of Underground pipes as Reinforced Thermosetting Resin Pipe (RTRP) Glass Reinforcement Pipe Epoxy (GRPE), High Density Poly – Ethylene Pipe (HDPE). Witness hydro static and Pneumatic testing activities for under- ground and above ground lines

Check availability and calibration status of welding parameters, monitoring equipment (pyrometers, ammeters, voltmeters) and others instruments and equipment

Check spool / Isometric is controlled copy and latest revision against the isometric register and review of the applicable WPS /PQR used in correct and approved and latest revision

Verify the welder qualification record and register of qualification welders/ operators approved by company,

Verify of welding plant and equipment are available and check and check condition, functional test calibration to welding machine baking / holding ovens and quiver clamps. Interpret all welding drawing and specifications, welder’s qualification test and witness destructive testing of welder test and fit up inspection prior to full welding.

Position QC Piping Inspector

Project Nodco Expansion Project (Qatar)

Company Shinwha Engineering Company Ltd.

Client Germanizer Lloyd (GL)

Date January 2000 to October 2000

Checks to verify that mechanical equipment’s have been correctly installed and will function properly so that the initial starting of items and pre-operational testing can be performed.

Verify that the completed system are in conformance with requirements defined by company's specifications, drawings and other documents, and that field modification and other changes made using installation or hook up have been completed.

Witness hydro static and Pneumatic testing activities for under- ground and above ground lines. Check the weld identification for the weld number as per marked up in the isometric weld map, check the weld number as per welder qualification list and weld number and welder id recorded on daily welding report from construction.

Check the calibration of measurement and inspection equipment and their compliance with HSE requirements, Monitoring welding inspection and weld repair operation, implement the standard procedure for field control welding and non-destructive testing.

Conduct welder’s qualification test and witness destructive testing of welder test, checked fit up inspection prior to full welding and generate welding matrix (weld mapping) for weld trace ability

Checking pre- heating of less thickness joints with gas burner heaters with required temp

Checking post weld heat treatment of joints to maintain correct heating rate, cooling rate, soaking period temperance.

Check for weld joint preparations, fit-up alignment, dimensional tolerances and visual check on weld, Participate in the commissioning of major equipment’s and piping components and witness for flushing, testing and drying works activities

Position QC Piping Inspector

Project PTA & Aromatics Refinery Plant (Yanbu)

Company Consolidated Contractors Company (CCC)

Client SABIC

Date May 1997 to May 1998

Carry out the mechanical inspection after the line has been fully installed and generate the punch list with the A, B, and C category items clearly and initiate the hydro testing procedure.

Ensure that necessary levels of reliability in equipment and systems are reached by the correct specification of requirements through to proper installation, commissioning and test.

Report any major Quality issues to the Quality Manager of the Project Management Team, Coordinate with the Project’s Safety, Environment and certification engineer and ensure that all statutory requirements are met.

Verify of welding plant and equipment are available and check and check condition, Functional test calibration to welding machine baking / holding ovens and quiver clamps.

Check the weld identification for the weld number as per marked up in the isometric weld map, check the weld number as per welder qualification list and weld number and welder id recorded on daily welding report from construction.

Position QC Welding Inspector

Project Luberef II Power Plant (Yanbu)

Company Shinwha Engineering Co.Ltd.

Client Mobil

Date July 1995 to July 1996

Witness hydro static and Pneumatic testing activities for under- ground and above ground lines

Ensure that necessary levels of reliability in equipment and systems are reached by the correct specification of requirements through to proper installation, commissioning and test.

Verify of welding plant and equipment are available and check and check condition, Functional test calibration to welding machine baking / holding ovens and quiver clamps.

Check the weld identification for the weld number as per marked up in the isometric weld map, check the weld number as per welder qualification list and weld number and welder id recorded on daily welding report from construction.

Interpret all welding drawing and specifications, welder’s qualification test and witness destructive testing of welder test and fit up inspection prior to full welding.

Checking joint fit ups, root surface of joint and visual inspections of welding techniques, weaving shielding during welding etc.

Review quality records summaries and their traceability by system, part or area of plant as required for mechanical completion and for documentation to be handed over to client.

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