N. Jeyasankar

Mobile: ***- 984******* D.O.B:**-**-1985

Email: adxur3@r.postjobfree.com

LinkedIn: https://www.linkedin.com/in/jeyasankar-n-45127382/

Location: Chennai

Maintenance / Manufacturing / Project Execution

Objective

Electrical Engineer with 18+ years of experience working with Auto Industry, primarily focusing on implementing and debugging electro-mechanical systems. Possess excellent interpersonal abilities and a wide range of technical skills. Enjoy being part of a team, as well as managing, motivating, and training a productive team, and thrive in high-pressure and challenging working environments

Maintenance Operations

Planning and implementing proactive / predictive / preventive / shut-down maintenance schedules for machinery to increase machine up-time / equipment reliability.

Proactively identifying areas of obstruction and bottleneck killing through application of trouble shooting techniques.

Preparing reports such as Breakdown Report, Breakdown trend analysis, Major breakdowns, Countermeasure for the major breakdown & its action plan, Why Why Analysis, G8D, DMAIC & Spares consumption.

Preparing Preventive & Periodical Maintenance check lists to meet machine operational requirements thereby reducing downtime of machines.

Manufacturing process for quality, productivity, safety & cost.

KAIZEN (Continuous improvement) ideas to improve machine spare’s reliability, Reduction of Maintenance cost, Energy saving & Indigenization of Machine Spares.

Statistical Analysis of Machine Tool Breakdown / Component failure analysis (MTTR, MTBF, Uptime etc).

Implementing Poke-Yoke and ensuring defect free production of components in production.

Professional Experience:

UPSPL, HOSUR (ASHOK LEYLAND) (Mar2023 – Till Date)

ENGINE PLANT – Facility & Maintenance Manager

Maintain the machine UPTIME

Document preparation like PM Planning

Facility Management

FORD Motor Company, Chennai (May2013 – MAR2023

TCF Maintenance

Technical Skills:

PLC-Programmable Logic Controller

Siemens PLC CPU S7 300/ S7 400. SIMATIC Manager V5.6, CPU S7 1200 and S7 1500 With TIA Portal V15.1

Delta DVP SA2 and DVP SS2 series with WPL software

Drives

Siemens Micromaster 430 and Micromaster 440, Sinamics G120, Sinamics S120 with Starter software and Tia Portal

SEW - SEW drive

PLC- HMI

Siemens Wincc flexible 2008 SP5 And TIA Portal V15.1

Power Tools & Nut runners

Atlas Copco Power Max controller and Power Focus controller

Bosch Rexroth Controller

Scanners

Symbol Zebra DS3568 and DS3678 scanner configuration for RS232 protocol with 123 scanner software

SICK Scanner CLV650 series configuration for RS232 protocol

Intermec Intermec SG and SR series scanner

VIN Marking & VIN Punching

TELESIS 420C and TELESIS 470 controller (Engine Vin scribing and Vin punching Application)

Marks Pryor Body Vin scribing and Vin punching Application

Pneumatics

Festo and SMC

Festo Different types of valves, Festo CPX valves with Profinet and Profibus communication control

Vehicle Integration - Configuration & Testing

Bosch Vcats – Vehicle configuration and testing system

Mahle Ecats – Electrical configuration and testing system

TPMS – Tire Pressure Monitoring System

KOEO – Key ON Engine OFF, KOER – Key ON Engine RUN

FORD Motor Company, Chennai (Jan2009 – May2013)

PTO Assembly Maintenance

Maintain and controlling the ASRS (Automatic Storage and Retrieval Systems)

Repair & Maintenance Knowledge of Conveyor and machines

Maintain the AFS (Advanced Fastening System)

Maintain and programming in AIS & KANBAN rack systems

Maintain and programming in ERROR PROOFING (PART- PICK to LIGHT) systems sequencing

Maintaining CNC like HMC,VMC in Makino A71NX,A61NX,Honning Machines

Capacity Expansion projects

Project Execution and Management of Electrical Installations on Vehicle Operations and Power Train Operations of ...

TCF

Power Train Operations – Assembly Shop

FORD Motor Company, Chennai (Jun2004 – Jan2009)

PTO PRODUCTION ASSOCIATE

ENGINE ASSEMBLY LINE PRODUCTION, PTO Operation

Leading the Entire shift to Managing Bump Crew production in Engine Dressing Line

Ford Process of GFPS (Production Controls & Quality Controls)

Improve Safety practices in shop floor (GERT, SRA, Near Miss & Safety suggestion)

Engaging team members for quality improvements through NWG & GB projects

Achieving yearly Headcount efficiency by converting manual operations into Semi /Auto process & NVA elimination

Achieving & Implementation of Cost saving KAIZENS worth 10 Lakhs

SHRI RAMALINGA MILLS, ARUPPUKOTTAI (Apr2003 – Jun2004)

ELECTRICAL SUPERVISOR

Erection & Installation of circuit breakers, Transformers & LT Cables

Erection, installation and wiring of HV Electrical panels

Erection of all Textile Production Machines

Maintain & Manage the Textile Production machines

Saving Power cost in all Machines

Spares maintain & arrangements for all machines

Hardware & Networking in Office Network Computers

Electronic Data Processing in network systems

Academic Records:

B.E in Electrical & Electronics Engineering from Sathyabama University, Chennai in June 2012.

Diploma in Electrical and Electronics Engineering from Sri Sowdambika Polytechnic, Aruppukottai in April 2003.

PG in Electrical Vehicle Design & Development from SKILL-LYNC in Mar 2023, Chennai.

Programming in Embedded C Essentials, I2C, SPI, UART, ATMEGA328, FREE RTOS

COMMUNICAION knowledge & Experience about CAN, LIN VECHICLE INEGRATION.

Contact this candidate