Aramco Welding Inspector
Resume:
CURRICULUM VITAE
J. SAHAYA PRINCE VIJAY
Permanent Address: 1O/33 Rajasangeetha Street, Kanyakumari, Tamil Nadu, India. Contact: +91-875******* / WhatsApp +91-875******* (India) E-Mail: ***************@*****.***
Career Objective:
To pursue a challenging job in a competitive field and deliver a higher standard of all aspects in onshore and offshore oil and gas industry, also ensuring goals and objectives are accomplished in accordance with outlined priorities and requirements.
Experience Profile:
Worked as a Welding Painting Inspector in MADINA ORYX ENGINEERING SOLUTIONS LLC, QATAR for Maintenance, Fabrication and repair of mechanical and energy related equipments.
Worked as a Welding Inspector in OCEANEERING, UAE with LAMPRELL for Moray Firth Offshore Wind farm east Project.
Worked as a Welding Inspector in SAIPEM SAUDI ARABIA for JIGCC Project as ARAMCO Approved Inspector (SAP.No.80010359)
Worked as a Piping Welding Inspector in JAPAN GAS CORPORATION, QATAR for BARZAN Onshore project.
Worked as a Welding Inspector in NASSER’S ALHAJRI CORPORATION, SAUDI ARABIA for Saudi ARAMCO Total Refinery Project (SATORP) as ARAMCO Approved Inspector.
Worked as a Piping, Structural Inspector in SHAW STONE & WEBSTER, SAUDI ARABIA for Sharq 3rd Expansion Project.
Worked as a NDT Inspector in OILFIELD PIPELINE INSPECTION, MALAYSIA for Various onshore and offshore projects.
Worked as a Piping Inspector in RELIANCE ENGINEERING ASSOCIATES PRIVATE LTD INDIA, for Jamnagar Export Refinery Project.
Working as a Welding, Piping, Pipeline, NDT, structural and Painting Inspector for Construction of Power Plants, Refineries, structure and Pipelines to Monitor & Inspect the Quality of the Work as per Codes & standards in India, Malaysia, Saudi Arabia, Qatar and UAE for more than 15 years.
Dedicated, self-motivated, committed to success and adept at juggling multiple tasks in a high- pressured environment.
Construction of Power, Gas and Petro chemical process plants.
Extensive experience in Welding Inspection of Structural steel, Piping, Pipelines & subsea Equipments compliance to quality standards & client specs.
Spectator in welder qualification test WQT.
Witness Pneumatic, Hydrostatic test for piping, valves.
Review & interpret P&ID, ISO drawings, WPS, PQR and ITP.
Review and NDT reports and acceptance of welds as per recommended specifications & standard
Racing and closing NCR against the violation of specification and codes Page 2 of 5
Education:
• Diploma in ECE in 2002 from St. Xavier’s polytechnic collage, Tamil Nadu, India. Certifications
• Certified Welding Inspector- CSWIP 3.1, from TWI- UK, 2009. (Cert No.382694/2)
• Certified Painting Inspector- BGAS Grade 2, from TWI- UK, 2016. (Cert No.107218/2)
• ASNT NDT Level II in-
o Radiography Testing.
o Ultrasonic Testing.
o Magnetic Particle Testing.
o Liquid Penetrant Testing.
• Qualified For Welding & NDT Inspector- ARAMCO CBT, 2020. (Validation No.494971477)
• Qualified For Coating Inspector- ARAMCO CBT, 2020. (Validation No.323829179) IT- Skills
• Conversant with MS Office (Word, Excel and PowerPoint) Skills Include:
• Extensive knowledge of welding techniques, prefabrication and installation on piping systems and structures.
• Aware all risk mitigation measures and procedures during mechanical and maintenance activities.
• Well aware of all Project Management, Contract Management, Project Planning, Material Planning, Human Resource Management, Quality Assurance/ Compliance.
• Managing, supervising and motivating teams of personnel and worked with multiracial subordinates.
• Reviews all engineering design drawings of the project before passing them for use in the project.
• Plans & supervises the major functions of the construction which includes the responsibility for the planning and coordination of all manpower and equipment, materials, supplies and sub-contracted services, towards the proper completion of the work on schedule with approved drawings, specifications, cost & quality limitations.
• Monitor sub-contractors at each stage of the work to ensure proper compliance with all technical aspects of the contract through both individual and co-ordination meetings. Codes Knowledge:
• ASME Sec IX, Sec VIII, Sec II part C, Sec V, / ASME B31.3, B16.5, API 1104, AWS D1.1, ASTM, ISO, SSPC and Saudi ARAMCO Engineering Standards (SAES, SATIP, and SAEP, SAIC) Client specification.
• Experience:
Madina Oryx Engineering Solutions –
Raslaffan – Qatar.
QC Welding & Painting Inspector Jan 2022 to Mar 2023. Oceaneering – Moray firth offshore
wind farm East (Geo Sea) – UAE .
QC Welding Inspector Jan 2020 to Dec 2020.
Saipem – JIGCC Project – (Aramco)
Jazan – Saudi Arabia.
QC Welding Inspector Dec 2016 to Mar 2019.
Japan Gas Corporation – Barzan
onshore Project – (RasGas) Raslaffan –
Qatar.
QC Piping & Welding Inspector Jul 2012 to Apr 2016. Page 3 of 5
Nasser Alhajri Corporation – Saudi
Aramco Total Refinery Project – Jubail –
Saudi Arabia.
QC Welding Inspector Feb-2011 to May 2012.
SHAW STONE & WEBSTER – Sharq 3rd
Expansion Project – (Foster Wheeler) –
Jubail – Saudi Arabia.
QC Piping & Structural Inspector Mar 2009 to Nov 2010. Oilfield Pipeline Inspection – Onshore
& offshore – Malaysia
NDT Inspector Feb 2005 to Dec 2008.
RELIANCE ENGINEERING ASSOCIATES
PRIVATE LTD – Jamnagar Export
Refinery Project – Jamnagar – India.
Piping Inspector Jul 2004 to Jan 2005.
Roles & Responsibility:
Piping and Welding Inspection:
• Reports directly to the Field QC Manager or Area QC Manager.
• Inspection of all welding works at site including fabrication on shop and field.
• Monitor production welds are carried out in accordance with approved WPS.
• Ensure only qualified welders are welding at construction site.
• Report acts of negligence by fitters, welders and helper with respect to poor workmanship technique and safety. Review the quality of the work & documentation for acceptance against the projected specifications.
• Check the Fit-Up & ensured their cleanliness prior to tack welds.
• Carry out weld visual inspection of piping & pipeline.
• Review & select WPS for welder for job execution.
• Witness welder qualification as per ASME SEC IX.
• Visually inspect in-coming materials -Carbon Steel, Alloy Steel & Stainless Steel.
• Verify welding consumables such as welding electrodes, filler wires, consumable inserts, gases and fluxes.
• Ensuring the welding parameters such as welding current, voltage, per-heat and inter pass temperatures as per approved WPS and Specification.
• Preparation of inspection reports, verification of test reports and Preparation of various documents required, coordinating with Third party inspection agencies for clearance of products.
• Carrying out the Welding Inspection before, during and after welding operation as per approved test plan, relevant engineering drawing, international standard and project specification.
• Verification of isometric drawing with respect to P&ID.
• Periodic check and review of equipment’s calibration certificate related to welding activities.
• Witness/Supervise the following works like
- Inspection of receiving materials like pipes, Electrode, filler metal.
- Fit up inspection for joint preparation
- MPT, PT, PMI, PWHT, and Hardness measurement check
- Repair welding and internal cleanness checking for Spools
- Conduct parameter check during welding
- Orifice flange internal flush grinding
- Reinforcing pad leak testing
- Check internals of check valves
- Strainer installation and flow direction
- Threaded joints piping works
- Installation of bracers and welding for small bore branch connections
-Cemented lined pipes bonding & welding
-Installation of steam tracers in piping.
Page 4 of 5
- Conduct Visual Inspection After welding.
• Review and acknowledge the following Records and reports
- Daily Welding Report’s (DWR), Inspection Test record (ITR) as required.
- MPT, PT, PMI, PWHT and HT reports.
• Witness of Hydrostatic Pressure and Pneumatic testing.
• Witness of pressure tested pipelines reinstatement Inspection.
• Release the fabricated Spools and Supports to next activities.
• Visual welding inspection of structural parts like beams, cantilever beams, channels, base plates.
• Handling Package Review, Line Check, Check flange faces, Check Gaskets as per material colour code.
• Welding Inspection of Corrosion-Resistant Cladding Inconel with Base Material like AISI 4130 & AISI 8630.
• Welding Inspection of Leak Seal Enclosure Clamp. Pipeline and Welding Inspection:
• Materials receiving inspection of pipes, welding consumables.
• Monitoring and control of welding consumables.
• Welding inspection of various pipelines materials like Carbon steel, Cladded Carbon steel.
• Review and maintaining calibration records of inspection and test equipment’s.
• Study of related documents such as alignment sheet (Drawings), WPS, Specification, procedure.
• To carry out bending inspection along with bend DPT and ovality and thickness measurements.
• Monitoring of stringing inspection.
• Verify the dimensional and take off approved cutting method and fit up preparation like bevel angle, root gap, root face.
• To carry out fit up and weld visual inspection for Main line welding, Tie-in welding.
• Witnessing of weld repair activities as per client approved WPS.
• To monitoring Auto welding activities as per project spec and procedure.
• Witnessing all NDE methods carried in the activities and hardness test.
• Review of daily welding & welding pipe book.
• Review of Hydro test packages.
• Line walk and punch list preparation before hydro test.
• Witnessing of cleaning and gauging inspection.
• Witnessing hydrostatic of pipeline.
• Review of final dossier and QC documents as per ITP and client requirement. Painting Inspection:
• Undertake QC painting / coating activities in the workplace for daily basis.
• Monitor weather condition for surface preparation and painting / coating application.
• Execute Painting / coating inspection work as per company / project inspection test plan.
• To check and monitor all painting / coating related works and ensure all final products meet in accordance with company procedure, client requirement and international codes.
• Responsible for incoming coating / painting material inspection and must ensure whether these materials suits to meets the requirements of project specifications.
• Co-ordinate with the paint manufacturer technical representative on daily basis.
• Reviewing of approved Project Documents (Procedure & ITP & specification).
• Ensuring Blasting / Painting activities carried out to the company’s standards and specifications.
• Identify quality problems and non-conformity and recommend corrective and preventive actions on a continual basis.
• Inspection carried out based on RFI as per the applicable inspection Test Plan & Project Specification.
• Conduct toolbox meeting to workers regarding proper execution of painting works, housekeeping including safety matters.
• Verifying records of calibration, inspection and test equipment’s. Page 5 of 5
• Ensure that weather conditions ( Relative Humidity, Dew Point, Surface Temp & etc.) are suitable for surface preparation and paint application.
• Ensure that the surface cleanliness and surface profile of blast-cleaned surface are in accordance with the specification requirements.
• Verify the no welding is to be carried out all welding work required has been finished already.
• Verify no further painting touch-up is required.
• Record & report all inspection requirements as per ITP.
• Verification and Documents & Records.
• Guiding the project teams on the areas of improvement and the quality team to enable them to complete their tasks effectively.
• Carries out wet and dry film thickness checks
• Verifies the correct colour coding and painting
• Witnessing of Phosphate inspection as per the applicable Procedure and client Specification.
• Witnessing of Xylan & Everslik Coating inspection as per the applicable Procedure and client Specification.
NDT Inspection:
• Working activities involving NDT inspection of pipe weld joints.
• Performing visual inspection and survey on new weld joints for NDT
• Carry out MPT & DPT inspection on new weld joints for surface flaw detection.
• Carry out DPT & MPT inspection on Pad eyes & pad supports.
• Reviewing Isometric Drawings and preparation of NDT Reports.
• Carry out MPT Inspection on welds repair gouging area.
• Carry out MPT & DPT in tie in joints in trench for pipe and weld.
• Carried out MPI & UT (Lam Check) after bevelling for pipes when reused after rejection.
• Involved in HSE activities & notify the unsafe act, unsafe condition to HSE officer. Personal Profile
Name : SAHAYA PRINCE VIJAY
Date of Birth : 09-10-1980
Marital Status : Married
Address in India : 10/33, Rajasangeetha Street, Kanyakumari,629702, Tamil Nadu, India. Passport No : T2130882
Issue date : 28-06-2019
Expiry Date : 27-06-2029
Place issue : Madurai
Availability : Able to join within 30 days
Email id : ***************@*****.***
I hereby declare that the details furnished above by me are true to the best of my knowledge and belief.
Place : India Yours Sincerely,
Date : (Sahaya Prince Vijay.)
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