Plant Manager

BACKGROUND SUMMARY

** ***** ** ******* *** extensive experience in Management and Operations within Manufacturing and Quality. Major strengths in leadership, motivation, communication and the development. contributed to organization growth by executing business strategies using strong decision making abilities.

Career Objective

A challenging management position in a Manufacturing and Engineering Organization where my overall management, experience and technical background, along with the leadership and decision making capabilities will be combined to render the most benefit to the company.

Core Competencies:

Factories and Project Start-Up and Re-Structure with Strong strategic management capabilities with highly analytical and problem-solving skills and the ability to develop innovative solutions.

Implemented manufacturing procedures in accordance with Quality Assurance methods, new process technologies like lean manufacturing, kaizen, OEE, JIT and 5S, Risk Management.

Establish QMS -Quality Management System- including Quality Manual and Procedures.

Pioneer capabilities and qualifications to establish and Management new projects and Factories in the sheet metal and steel Products industries.

Design, set-up, and start-up of new manufacturing facilities and production lines.

Methods and way of industrialization (know how) for the products.

Implementation of new technologies, CNC, robotics, tools and other automated processes, systems and equipment’s.

Accomplishments

Improved Company Loyalty and Generate high performance teams and second staff.

Raising service rate for customer up to 98%.

35 % improvement in Productivity.

30 % Reduced manufacturing lead-times/schedules.

20 % Reduction of Material waste.

25 % reduction in Unit Cost.

30 % Reduced overtime.

15 % Reduction in Cost of Non-Conformance.

CAREER

Major multinational Group for Manufacturing Railway concrete sleepers and track systems over 60 years. The RAIL.ONE Group is comprised of several companies and 11 production facilities with a presence in Germany, Romania, Saudi Arabia, Spain, Hungary, Turkey, United States, and India.

Plant Manager from 12/2016 to 5/2020

Increases management's effectiveness by recruiting, selecting, orienting, training, coaching, counseling, and disciplining managers; communicating values, strategies, and objectives; assigning accountabilities; planning, monitoring, and appraising job results; developing incentives; developing a climate for offering information and opinions; providing educational opportunities.

Coordinates efforts by establishing procurement, production, marketing, field, and technical services policies and practices; coordinating actions with corporate staff.

Maintains quality service and safety by establishing and enforcing organization standards.

Effectively utilizes assigned resources to execute the Company’s target by Initiative and Develop plans, processes and programs which minimize manufacturing costs and maximize Profit through effective utilization of manpower, equipment’s, facilities, materials, and capital.

Estimation of annual budget proposals, providing assessment and estimates of material, equipment’s and manpower requirements for the plant to achieve the target.

Establish S.O.P for plant according to quality standards.

Monitoring, analyze, and Reviewing Plant Performance Reports, (Key Performance Indicators) (KPI) and Taking Necessary Action to Improving Performance.

Implement manufacturing methods like lean manufacturing and 5S to introduce new practices and systems to improve productivity and increase methods of profitability.

ArcelorMittal - Egypt

A Major multinational company for outsourcing fabrication and manufacturing of sheet metal, Stainless Steel and Aluminum Products and Parts, The quality and services are as per most international reliable standards ISO 9001:2008. ArcelorMittal Customers basis are International companies such as:- (Schneider,Alstom,Caterpillar,Carrier,Hitachi,…).

ArcelorMittal TOP- Egypt factories are equipped with latest technology in the manufacturing of sheet metal and steel using CNC Machines (AMADA) includeCutting Laser,Punching,Bending,Press,Shear. welding (Robotics,MIG,TIG,Spot), Automatic Powder Coating Painting lines, assembly, Packing.

Plant Manager from 6/2010 to 6/2016

DUTIES AND RESPONSIBILITIES: -

Effectively utilizes assigned resources to execute the Company’s production target by Develop and oversee plans, processes and programs which minimize manufacturing costs and maximize Production and Quality through effective utilization of manpower, equipment’s, tools, facilities, materials, and capital to attain Operations manufacturing objectives and Customers Service Rate.

Management and Responsible for Production Operations, Maintenance, Supply Chain and Sales.

Establish Estimates of annual budget proposals, providing assessment and estimates of material, equipment’s and manpower requirements for the plant to achieve the target.

Cooperation with the General Management to develop and implement the organizational needs to meet the vision and strategic aims: organizational structure, targeted recruitment, personal development (training, mentoring, coaching), retention and motivation.

Produce management reporting, information details necessary for manufacturing and operations.

Establish and Implement manufacturing methods like lean manufacturing principles and 5S to introduce new practices and systems to improve productivity- eliminate waste and increase methods of profitability and meet customers' commitment of quality and service.

Identify and plan all activities associated with maintaining and enhancing the performance and capabilities of existing production equipment and facilities.

Selection and recommendation for new machines, manufacturing methods, process, and tools to improve achieve and minimize production and assembly time and increase methods of Firm profitability.

Plan and execute the introduction of new products/services and product development plans and (Product Know-How).

Monitoring, analyze, and Reviewing Factory Performance Reports, (Key Performance Indicators) (KPI) and Taking Necessary Action to Improving the Plant Performance.

Support and coordinating with all other Departments to foresee and overcome difficulties before they affect the Production Plan to maintain Customers Service Rate and delivery dates to ensure compliance to client expectations.

Administers personnel policies and procedures with regards to manpower plans, job descriptions, performance plans, performance evaluations, salary administration, training, motivation and development of subordinates and other plant staff.

Ensuring all Factories is performed in line with Safety, Quality and Environmental procedures standards.

Establish S.O.P for plant according to QMS (ISO 9001:2008) and attend Management Review Meetings.

Al Jaber Precision Engineering &Contracting (AJPEC) -UAE

fabrication and manufacturing of Architectural and Structural steel,Storage tanks, Pressure Tanks, Silos, ...etc

fabrication and erection Steel projects and Products outsourcing like Cold form steel Buildings- Portacabin companies, The quality and services are as per most international reliable standards ISO 9001:2008.

Production Manager from 11/2007 To 02/2010

DUTIES AND RESPONSIBILITIES: -

Implementation Optimum Yearly, Monthly and day-to-day Master Production Plan for Factory According to Machines Capacities and Manpower Capabilities to Achieving Company Target.

Develop a strategy for the Fabrication business unit in line with the business strategy and vision.

Implement effective supply chain management practices to optimize inventory levels: raw material, WIP and finished products.

Initiative plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities, materials.

Translate the businesses strategic plan into an actionable business plan, including expected financial and operational goals and associated timelines.

Monitor, Follow - up and Review Reports for Production, Planning, Maintenance, and Quality.

Work closely with the other managers of the firm to implement the company’s policies and goals.

Achieve the company’s objectives regarding safety, productivity, service rate, quality level...

Supervision and Reviewing Factory Performance Reports, (Key Performance Indicators) (KPI) and Taking Necessary Action to Improving the Factory Performance.

Development and Improving Performance of all Employees.

Misc Consulting House -Saudi Arabia- Riyadh

Since 2004 prepares economic feasibility studies for industrial projects to help move the industrial development process in Saudi Arabia and GCC region.

Senior Technical Feasibility Studies Manager from 10/2005 to 9/2007

DUTIES AND RESPONSIBILITIES: -

Preparing Technical Studies& Analysis's for new Projects including the Following: -

Technology Choice and Selection of Machineries and Equipment’s

Product Analysis

Production Process

Plant layout Design

Material and Energy Balance for Products

Investment cost, Pre-Operating cost and Overhead Costs

Plant Capacity

Plant Organization (Human Resources, Job Description)

Location and Site Selection.

EMPT-Egypt for Metal Processing Technology-Egypt-Cairo Established in 2000 EMPT- Established in 2000 to provide the markets with quality products for Lighting Fixtures, Cable Trays - Ladders Systems, Electrical Enclosures, Storage System,Metal Furniture

Production - Factory Manager from 6/2000 To 4/2004

DUTIES AND RESPONSIBILITIES: -

Startup project starts from selection for manufacturing Methodology, machines and final products. Direct and coordinate factory departments: Manufacturing, Engineering, Planning and Maintenance.

Develop and oversee plans, processes and programs which minimize manufacturing costs and maximize production through effective utilization of manpower, equipment’s, facilities, materials, and capital to attain manufacturing objectives and productions schedules.

Implement and establish the QMS policies, procedures and quality manual based on ISO 9001, to meet and exceed customers’ expectations.

Review and analyze production, planning, quality control and maintenance reports to determine causes of nonconformity with product specifications and to promote continuous improvement.

Promote and continuous improvement in all areas of operations.

Develop and Encourage use of new techniques to assure achievement of factory goals.

Establishing strong working relations with other functional managers to ensure coordination and close relationship by Schedule and conduct regularly meetings for successful production goals.

Assure competency and permanence of manpower are fully capable of achieving management and manufacturing objectives through training and motivation, and Conduct employee performance reviews.

Kandil Industries Group- 10 th of Ramadan -Egypt

Since 1960. Kandil represented a pillar within the industrialization of the Egyptian market; a genuine regional steel player for steel sheet products such as hot rolled steel, cold rolled steel, galvanized, pre-painted, tubes, corrugated sheet, Steel deck, Sandwich Panels and cable trays system.

Production Engineer from 3/1999 to 6/2000

DUTIES AND RESPONSIBILITIES: -

Supervision and follow up all Production Hall activities with total manpower 130 and CNC machines and automatic Production lines such as (Punch Presses, Shears, Press brakes, corrugated sheet line, Sandwich Panels line, cut to length line)

Converting prototype parts and assemblies to lower cost sheet metal parts and assemblies while maintaining overall design intent, functionality and tolerances required.

Cost analysis for products to new customers.

Implementing the details DWG for products on less time, sequences and manpower.

Manage production lines and Machines to achieve the target Plan.

Maintain an operator self-inspection system and quality standards.

Training and encourage the un-skilled labours to develop their capabilities.

Preparing Reports as M/C's efficiency and manpower evaluation.

El Sewedy Electric Industries - 10 th of Ramadan -Egypt

was Established in 1997 with primary aim to provide the markets with quality products that Branded : Egylux for lighting, Egytray for cable support system, EgyPanel for low voltage switchgear.

In order to maintain quality and accuracy,The factory is equipped with

latest technology in the manufacturing of sheet metal using CNC

Machines (AMADA) and automatic powder coating line.

Production Engineer from 09/1996 to 3/1999

DUTIES AND RESPONSIBILITIES: -

Supervision and follow up all Production Hall activities with total manpower 150 and CNC machines such as (Punch Presses, Shears, Press brakes, eccentric-hydraulic Presses, MIG and TIG weld, Spot weld)

Converting prototype parts and assemblies to lower cost sheet metal parts and assemblies while maintaining overall design intent, functionality and tolerances required.

Turning product design concepts/solutions into manufacturability products using a variety of high-and-low volume manufacturing processes.

Ensure the production is running smoothly and effectively.

Plan and enhance Production Hall balancing and material handling.

Manage production Machines to achieve the target Plan.

Improvement quality and productivity tools and molds.

SKILLS

Management, Coordination and leadership skills.

Performance Management.

Technical Feasibility Studies and Analysis for industrial Projects, Financial Planning and Strategy.

Well-developed organizational and business management skills.

Process Continuous Improvements.

Decision Making.

Quality Management.

Extensive knowledge of sheet metal and steel Products, machines and Production Lines.

Team Building and Employee performance development and Management.

EDUCATION

1991 – 1996 B.SC of Mechanical Engineering - Industrial Engineering and Production

Faculty of Engineering- Zagazig University-Egypt.

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