*** ********* ****** *.*. Mobile 256-***-****
Huntsville, Alabama 35801 E-mail
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Susan N. Johnson
Career Summary: Increasingly responsible experience in administrative, technical, and management of Quality Safety (QS) Flight and Ground Test. Configuration Management (CM) tasks associated with reviews (Design, Ship Readiness, Hardware Acceptance, etc.), audits (FCA/PCA, subcontractor, internal, etc), change processing, status accounting, technical compliance, subcontract management, flight test, cyber test and ground test. Work up to Flight and Ground Test verifying documentation, developing Test Event Certification (TEC), Certification Data Package (CDP) software and hardware verification and participating in test events either by traveling to site or from home location.
Professional
Experience:
2019 – October 2021 a.i. solutions
Demonstrate strong collaboration and communication skills to foster efficient workflow across multiple parties including government customers, technical staff, and other contractors.
Attend test event planning meetings and technical reviews; provide briefing charts with QSMA status and pertinent due dates for technical documentation.
Provide mission readiness status to senior leadership prior to executive level reviews.
Review Test Objectives (TO) Memo and Approved Test Configuration (ATC) for accuracy and familiarization and attend Test Baseline Working Group (TBWG) meetings to track documentation approval/changes.
Review event Operations Requirements (OR) documents to ensure QSMA workspace, UNET and CNET access and console seating are allocated to deployed members.]
Generate the Test Event Certification (TEC) Planning Checklist to capture concurrence from test event leads outlining the required technical documentation to complete the final TEC package.
Request and review Certification Data Packages (CDPs) documenting test software and hardware configurations from test event participants.
Generate and obtain Responsible Engineer (RE) Statements from mandatory test event participants to document element readiness.
Deploy to various test sites and perform architecture verifications of MDA flight and ground test participants.
Ensure all configuration changes are documented and all notifications of such changes are appropriately channeled per Quality and MDA standards.
Coordinate, analyze and maintain data provided from various sources including personnel, existing data management systems and hard copy deliveries.
Coordinate with element Point of Contact (POC), event leads and TEC signatories to finalize lien agreement.
Generate and maintain the final TEC Package to capture concurrence from test event leads to confirm completion and archival of all technical documentation and certifies formal test execution readiness.
Provide TEC document to the Missile Defense Data Center (MDDC) for official MDA archives.
Coordinate with event Mission Test Director (MTD) and QS leadership to determine beginning of QSQ observation process.
Attend flight test execution training for each event.
Deploy to various, CONUS and OCONUS, test sites to support test event execution.
Perform pre-event verification of flight test on-console documentation and collect signed test director checklists post Dry Run, Dress Rehearsal and Best Estimated Test Date (BETD) events.
Observe and analyze flight and ground test events to ensure test related anomalies, deviations, and non-conformances are properly documented as test observations.
Create flight test event Observation Spreadsheet and associated Pareto chart to document detailed observation information and provide an End of Day report to IETT Members, Event Leads, Office of Primary Responsibility (OPRs), and MRWG board members.
Attend MRWG board meetings and provide recommendation on acceptable root cause analysis, corrective actions and status of the observation.
Provide a flight test Daily Status Report (DSR) during test execution phase to inform leadership and test participants of QSMA activity and observation status.
Create ground test event Observation Spreadsheets, unclassified to document top level observation information and classified to document detailed observation information and provide End of Day report (classified and unclassified) to IETT Members, Event Leads, OPRs, and Failure Review and Corrective Action System (FRACAS) board members.
Prepare final test observation spreadsheet for presentation at the Post Test Observation Review (TOR). Update the spreadsheet as required and send to the FRACAS for operational assessment.
Attend the Post Test Observation Review and provide recommendation on acceptable root cause analysis, corrective actions, and status of the observation.
Attend FRACAS board meetings and provide a briefing chart with QS input if necessary.
Support pre and post-test Joint Analysis Team (JAT) meetings.
Initiate the System Test Observation Tracking System (STOTS) database process for maintaining the status of ground test System Test Observations (STOs)
Coordinate organizational deliverables and log completion in Deliverables Database.
Provide input to End of Week (EOW) and Monthly Significant Accomplishments report.
Review MDA instructional documents, Concept of Operations (CONOPS), Standard Operating Procedures (SOP) and internal staffing actions and provide input for customer consideration.
Research, author, and staff MDA/QSQ SOPs to govern processes.
Complete yearly required training.
Participate in quarterly team building activities
The Boeing Company 1988- 2019
2001 –2019 Ground-Based Midcourse Defense (GMD) Program, Huntsville, Alabama
Flight/Ground Test Lead
Provide CM support as a subject matter expert to Chief Engineer and Flight/Ground Test Director
Review Event H/W and S/W Certification Data Packages
Perform Event Software Audits
Develop variances (Deviations/Waivers) books and present variance details to Senior Executive Leaders
Work all open paper to closure in support of missions
Generate and sign Approval and Clearance Notice for Program Authorization to proceed to flight/ground test
Generate and sign Approval and Clearance Notice for Break of Configuration
CM Support for DD250 to Government
Provide data needed for DD250 of hardware and software
Review and approve DD250 information provided on DD250 forms
Ground Systems (GS) CM Focal
Provided all areas of CM support to the Ground Systems IPT for Launch Support Components (LSC) and Launch Support System (LSS)
Provide support for change management, technical design departures, field engineering changes, drawings/documentation release and all areas related to configuration and data management
Verification of as-designed to as-built hardware during Hardware Acceptance Reviews at supplier facilities
Support the GMD Delivery Process in providing data and CM knowledge to the Build Integrity Concurrence reviews through generation and signoff of the Technical Integrity Concurrence Approval and Clearance Notice prior to shipment of hardware
CM Lean Project Lead
As-designed/As-built (ADAB) verification process from design completion to hardware/software buy-off by QA and reconciliation by CM
Developed detailed task plans supporting implementation plan
Audit of Program tools
GMD Non-Conformance Tracking System (GNTS) and As-designed/As-built database (ADAB)
Developed Detailed task plans for audit of tools
Identified missing/incomplete data
Provide metrics in locating items
Generate and champion Change Request to create new reports in tool
Generate Desk Top Instructions (DI)
Volunteered for a 1-year offsite assignment aboard the GMD Sea-based Radar (SBX-1) vessel -
CM Department Head providing support as an expert in all aspects of CM
Trained SBX -1 crew on various GMD tools including Test and Evaluation Management Database (TEMDB) and eMatrix
Preparation of Engineering Change Packages (ECP)
Facilitate tabletop reviews and buy-in of all SBX processes and procedures
Engineering Releases from Object creation to authorized released documentation in eMatrix (Product Data Management System (PDMS) tool)
Developed Internal CM/DM Processes and Procedures
Maintained all on-board technical documentation
In addition, trained on and manned the Air Surveillance and Weather Radar during test events
Interceptor CM Focal
Provided all areas of CM support to the System Level Interceptor IPT including subsystem levels (PAM/BAM/BS/EKV)
Level I, II and III changes from initialization to implementation and closure
Review and Audits - Certification Package Development
Review and release of documents
Deployment and Sustainment (D&S) /Element Support (ES) CM Focal
Provided all areas of CM support to meet Program CM expectations
Level I, II and III changes, Facility Change Request
Review of Level III documentation within the ES including compiling teams’ comments and working thru to resolution
Temporary Assignment to Boeing Australia Limited (BAL) -
Requested by Program Management to provide expertise to the High Frequency Modernization Program (HFMP) in the implementation of subsystem and system level FCA/PCAs
3-month assignment in Brisbane, Queensland AU
Team of 4 generating FCA/PCA process and supporting documentation
Provided guidance to System Engineers on conduct of FCA/PCAs
Setting up and facilitating the audits
Driving closure of issues
Managing open paper
Developed/maintained configuration management processes and procedures at system and sub-system levels
GMD Configuration Change Management Process, GMD Level III Element Support Control Board, GMD Supplemental Change Commitment Summary (CCS), GMD Approval and Clearance Notices (ACN), Procedure Change Instruction (PCI)
GMD Change Process and Estimating System (CPES) Focal
Review of all changes for completeness – worked with CM IPT Focals and Engineering
Audit and cleanup of GMD CPES data
Worked with CPES Company wide focal to improve tool application
1995 – 2001 International Space Station (ISS) Program, Huntsville, Alabama
Configuration Management Specialist
Configuration Lead for all Configuration audits and supplier activities for the Payload Operations & Utilization Program
Chairperson of all Functional/Physical Configuration Audits and conduct all Readiness Reviews prior to the audit
Rewrote the Guidelines and Procedures for the conduct of FCA/PCA document used on ISS Space Station Program for use on the Payloads Operations & Utilization Program
Developed and implemented the Subcontractor Change Control Commitment (SCCC) Board for processing of Supplier Change Proposals (SCP)
Processed in excess of 5000 SCPs through the SCCC Board
Review all SCPs for submittal and technical compliance
Supported Chief Engineering Pre-board and Program Managers Board
Audit Subcontractors for compliance to CM requirements
1994 – 1995 V-22 Osprey Program, Helicopters Division, Philadelphia, PA
Configuration Management Analyst
Responsible for Subcontractor Configuration Management both Hardware and Software, for the V-22 Osprey Program
Analysis of prime Statement of Work (SOW) to determine applicable CM requirements to be flowed to the V-22 subcontractors
Create, develop, and maintain CM requirements for supplier SOWs
Supported Supplier Design Reviews and conducted Supplier CM audits
Provide CM support to 6 IPTs
Lead over team of functional organizations tailoring Data Requirements (DRs) and updating Subcontractor SOWs
1988 – 1993 International Space Station (ISS) Program, Huntsville, Alabama
Engineering Operations/Data Coordinator
Responsible for activities associated with Subcontractor Configuration on the International Space Station Program
Implemented SSP subcontractor review process by serving as Administrative Team Captain for Subcontractor Design Reviews (PRR/PDR/CDR)
Traveled to all Major Subcontractors for approximately 40 reviews
Developed Data Management Catalogue
Supplier Data Sheets
Supplier Data Requirements Listing
Education: J. C. Calhoun State College in Decatur, AL (1983)
Associate Degree, Applied Science, Computer Science
Graduated Cum Laude
Athens State College in Athens, AL (1993)
Completed Federal Acquisition Regulation and Procurement classes
University of Alabama Huntsville Continued Education
System Engineering Certification (2003)
Principles of Lean Office (2006)
Awards/Honors: Space Flight Awareness Honoree Award for STS–92 October 2000
Multiple Pride @ Boeing Awards
Security Clearance: Secret
Skills: Proficient with Microsoft Office Suite and following Program tools:
CPES, GNTS, TEMDB, EPACS, ACCESS, JDOC, MVT, SDT, TINS, eMatrix, MMICS, IDE/Windchill, and Cloud LMS.