RESUME

(METALLURGY)+* YRS WORKING EXPERIENCE IN QUALITY AND R&D

METALLURGICAL.

MOBILE NO: +966*********, +91-812*******

E-mail ID: adxa6v@r.postjobfree.com

OBJECTIVE

SEEKING AN EXCITING & CHALLENGING CAREER IN REWARD FOR DEDICATION, SINCERITY & HARD WORK. KEY AREAS

• ALL TYPES OF METALLURGICAL AND MECHANICAL TASTINGS & CLEARANCE.

• MICROSTRUCTURAL INTERPRETATION/ PHYSICAL / SPECTRO / ON-SITE NON DESTRUCTIVE REPLICA TEST(MICROSTRUCTURE TEST ) / METALLOGRAPHY / EDEX / MACRO.

• QUALITY FOR AS CAST / HOT ROLLED / FORGED / HEAT TREATED PRODUCTS.

• RAW MATERIAL INSPECTION & CONTROL.

• HEAT TREATMENT PROCESS DEVIATION STUDY AND SOLUTION.

• OPTIMIZING / STANDARDIZING HEAT TREATMENT CYCLE FOR VARIOUS GRADES AND SELECTION OF QUENCHING OILS

• ERRECTIONING AND COMMISSIONING OF LAB EQUIPMENT, HANDLING AND KNOWLEDGE OF TESTING EQUIPMENT.

• DOCUMENTATION, DATA RECORDS CONTROL & TRACEABILITY, DATA ANALYSIS, QUALITY CONTROL, MONTHLY REPORT, QUALITY REVIEW, MINUTES OF MEETING, QMS.

• ALL TYPES OF FAILURE INVESTIGATIONS AND REPORT PREPARATION.

• FAMILIAR WITH RELATED STANDARD SPECIFICATIONS OF API (OIL&GAS).

• ISO 17025 TESTING & CALIBRATION LABORATORYAND NABL RELATED ACTIVITIES & COSTUMER COMPLAINTS.

• CALIBRATION ACTIVITIES & FOLLOW UP.

• MAN POWER MANAGEMENT AND SKILL DEVELOPMENT OF SUBORDINATES.

• THIRD PARTY HANDLING- WITNESS, TESTING, REVIEW, DOCUMENTATION.

• KNOWLEDGE TO READ AND INTERPRET ENGINEERING DRAWINGS/ OEM MAINTENANCE MANUAL.

• ISO 9001, API Q1 AND API Q2 AUDITING KNOWLEDGE

• KNOWLEDGE TO MEASURE ALL TYPES OF INSTRUMENTS USED IN MACHINE SHOP WITH THE REQUIRED ACCURACY.

• FAMILIAR WITH STANDARDS LIKE ASME /ASTM/ API / BS / EN/

• PRESSURE VESSELS AND HEAT EXCHANGERS FROM ASME CODES.

• MEDIUM AND HEAVY INDUSTRIAL STRUCTURAL WORK FROM AWS STANDARDS.

• HIGH PRESSURE PIPING WORK FROM API / ASME STANDARDS AND CODES.

• KNOWLEDGE TO CARRYOUT DRILLING EQUIPMENT INSPECTION BASED ON CLIENT REQUIREMENTS ON ONSITE OR WORKSHOP.

• KNOWLEDGE TO PREPARE EQUIPMENT INSPECTION REPORT WITH RECOMMENDATION TO REPAIR/ REPLACE PARTS BASED ON OEM REQUIREMENT/ INDUSTRIAL STANDARDS.

• THOROUGH KNOWLEDGE ON API 14L,API 5CT & API 7-1, API6A INSPECTION & MAINTENANCE REQUIREMENTS FOR THE MAJOR DRILLING EQUIPMENT. KEYUR R SEVAK

EDUCATIONAL QUALIFICATION

DIPLOMA IN METALLURGY FROM LUKHDHIRJI ENGINEERING COLLEGE(GOVT), MORBI

(GUJRAT TECHNOLOGICAL UNIVERSITY), GUJRAT, INDIA.

YEAR OF PASSING : 2013

GRADE: DISTINCTION (7.05%)

EXPERIENCE SUMMARY

BAKER HUGHES(CWI MANUFACTURING), DAMMAM. (KINGDOM OF SAUDI AREBIA)

DESIGNATION : QC SPECIALIST

DURATION : OCT-2022 TO TILL

RESPONSIBILITY: RESPONSIBLE FOR METALLURGICAL LABORATORY& GAGE ROOM. ALL TYPES OF QUALITY RELATED ISSUES, RESPONSIBILITY FOR CLEARANCE, API RELATED ACTIVITIES, RESPONSIBLE FOR TESTING & CALIBRATION CERTIFICATES.

REVIEW PROCUREMENT DOCUMENTS TO ENSURE THE QUALITY REQUIREMENTS HAVE BEEN CORRECTLY TRANSLATED INTO PURCHASE REQUISITIONS AND DESIGN DOCUMENTS.

LIST VENDOR QUALITY REQUIREMENTS BASED ON EQUIPMENT CRITICALITY RATINGS.

REVIEW OF PURCHASE ORDERS TO ENSURE THAT APPLICABLE REQUIREMENTS ARE MET.

REVIEW OF SUPPLIER ITPS, QUALITY CONTROL PROCEDURES WPS AGAINST CONTRACT REQUIREMENTS PRIOR TO SUBMISSION TO COMPANY.

UNDER SUPERVISION, MAINTAINS CALIBRATION SYSTEM AND COMPANY TOOLS.

PREPARES NCR, TEST, DIMENSIONAL INSPECTION REPORTS, CALIBRATION REPORTS, AND OTHER REPORTS, AS NEEDED.

PERFORM SUPPLIER PROCESS AUDIT FOR WELDING / PWHT / MACHINING/ASSEMBLY & TEST.

INVOLVED SPECIAL VALIDATION PROCESS AND FIRST ARTICLE INSPECTION (PHOSPHATE, XYLEN, ZINC COATING).

MONITORED AND WITNESSED INITIAL, IN PROCESS & FINAL INSPECTION ACTIVATES AT SUPPLIER FACILITY.

Maintains documentation i.e. purchase orders, work orders, NDE, NCRs, MTRs, etc...

ATTENDANCE AT PRE-INSPECTION MEETINGS AS AND WHEN REQUIRED.

COMPILATION OF VENDOR INSPECTION ASSIGNMENTS PACKAGES

CONDUCT SUPPLIER CAPABILITY ASSESSMENT AS ASSIGNED TAKING CARE OF PROJECT REQUIREMENTS

COMPLETE AND SUBMIT SUPPLIER CAPABILITY ASSIGNMENT REPORTS TO COMPANY AS PER CRITICALITY RATING FOR APPROVAL.

CO-ORDINATE WITH DISCIPLINE ENGINEERS AND SUPPLIER ENGINEERS ON ESTABLISHING PROJECT SPECIFIC QUALITY CRITERIA.

CARRYING OUT SHOP INSPECTIONS AND QUALITY SURVEILLANCE VISITS AT VENDOR LOCATIONS.

COORDINATION AND RESOLUTION OF ANY NON-CONFORMING PRODUCT WITH COMPANY REVIEWING VENDORS QA/QC SYSTEM IN ACCORDANCE WITH CONTRACT REQUIREMENTS.

ENSURE THE VERIFICATION OF DOCUMENTS AND CERTIFICATES FOR MATERIALS PURCHASED BY SUPPLIERS

ISSUE OF NON-CONFORMANCE REPORTS AND TRACK OF ALL NON-CONFORMANCE REPORTS.

COORDINATE WITH COMPANY QUALITY TEAM AND DISCIPLINE ENGINEERS FOR APPROVAL OF DOCUMENTS AND RESOLUTION OF TECHNICAL DISCREPANCIES.

COORDINATE WITH INSPECTION COORDINATOR FOR TIMELY ARRANGEMENT OF INSPECTIONS.

VERIFY PRODUCT FOR ITS COMPLIANCE TO APPROVED DATA SHEETS, DRAWINGS, WITNESS TESTING AS PER APPROVED ITP.

CARRY OUT INTERNAL AND EXTERNAL AUDITS AS AND WHEN REQUIRED.

INTEGRATE WITH AND WORK ALONGSIDE THE QUALITY TEAM AND PERFORM ALL RELATED TASKS AS AND WHEN REQUESTED BY THE SUPERVISOR ISSUANCE OF INSPECTION RELEASE NOTES AFTER COMPLETION ALL ACTIVITIES.

COORDINATE WITH ALL CONCERNED PARTIES, REVIEW AND ENSURE TIMELY DELIVERY OF MRB BASED ON APPROVED MRB INDEX.

ENSURE IMPLEMENTATION OF LESSONS LEARNED AND REPORT THE NEW LESSONS TO PROJECT LESSONS LEARNED COORDINATOR.

PERFORM ANY OTHER RELATED DUTIES AND RESPONSIBILITIES AS REQUIRED BY THE QUALITY MANAGER

REVIEW PROJECT SPECIFICATIONS FOR WELDING PROCESS, BASE METALS, FILLER METALS, HEAT TREATMENT, AND NDE REQUIREMENT AND ENSURE THE SAME ARE INCORPORATED IN PURCHASE REQUISITION.

ASSIST IN ENGINEERING WITH ANY TECHNICAL ISSUES REGARDING WELDING REQUIREMENTS FOR PROJECT

APPLY KNOWLEDGE OF PRODUCTION SPECIFICATIONS, PROPERTIES AND CHARACTERISTICS OF METALS AND METAL ALLOYS TO DEVELOP WELDING TECHNIQUES, PROCEDURES, AND APPLICATION OF WELDING EQUIPMENT TO PROBLEMS INVOLVING FABRICATION OF METALS.

REVIEW OF SUPPLIERS/SUB-CONTRACTORS WPS /PQR AND OTHER WELDING RELATED DOCUMENTS PRIOR TO SUBMISSION TO COMPANY.

REVIEW OF WELDERS PERFORMANCE QUALIFICATION RECORDS OF SUPPLIERS/ SUB CONTRACTORS AND ENSURE THE VALIDITY OF QUALIFICATION RECORDS.

WORKS WITH CLOSE ASSOCIATION WITH SITE WELDING ENGINEER WIT REGARDS TO WELDING RELATED

REVIEW PROJECT SPECIFICATIONS FOR WELDING PROCESS, BASE METALS, FILLER METALS, HEAT TREATMENT, AND NDE REQUIREMENT AND ENSURE THE SAME ARE INCORPORATED IN PURCHASE REQUISITION.

ASSIST IN ENGINEERING WITH ANY TECHNICAL ISSUES REGARDING WELDING REQUIREMENTS FOR PROJECT

APPLY KNOWLEDGE OF PRODUCTION SPECIFICATIONS, PROPERTIES AND CHARACTERISTICS OF METALS AND METAL ALLOYS TO DEVELOP WELDING TECHNIQUES, PROCEDURES, AND APPLICATION OF WELDING EQUIPMENT TO PROBLEMS INVOLVING FABRICATION OF METALS.

REVIEW OF SUPPLIERS/SUB-CONTRACTORS WPS /PQR AND OTHER WELDING RELATED DOCUMENTS PRIOR TO SUBMISSION TO COMPANY.

REVIEW OF WELDERS PERFORMANCE QUALIFICATION RECORDS OF SUPPLIERS/ SUB CONTRACTORS AND ENSURE THE VALIDITY OF QUALIFICATION RECORDS.

DYNAMIC OIL TOOLS, DAMMAM. (KINGDOM OF SAUDI AREBIA)

DESIGNATION : QC/QA INSPECTOR (OIL&GAS)

DURATION : AUGUST-2019 TO TILL

RESPONSIBILITY: RESPONSIBLE FOR METALLURGICAL LABORATORY & GAGE ROOM. ALL TYPES OF QUALITY RELATED ISSUES, RESPONSIBILITY FOR CLEARANCE, API RELATED ACTIVITIES, RESPONSIBLE FOR TEST CERTIFICATES.

REVIEW PROCUREMENT DOCUMENTS TO ENSURE THE QUALITY REQUIREMENTS HAVE BEEN CORRECTLY TRANSLATED INTO PURCHASE REQUISITIONS AND DESIGN DOCUMENTS.

LIST VENDOR QUALITY REQUIREMENTS BASED ON EQUIPMENT CRITICALITY RATINGS.

REVIEW OF PURCHASE ORDERS TO ENSURE THAT APPLICABLE REQUIREMENTS ARE MET.

REVIEW OF SUPPLIER ITPS, QUALITY CONTROL PROCEDURES WPS AGAINST CONTRACT REQUIREMENTS PRIOR TO SUBMISSION TO COMPANY.

Under supervision, maintains calibration system and company tools.

Prepares NCR, test, dimensional inspection reports, calibration reports, and other reports, as needed.

Perform Supplier process Audit for welding / PWHT / Machining/Assembly

& Test.

Involved special validation process and first article inspection (Phosphate, Eversilk Zinc coating).

Monitored and witnessed initial, in process & Final inspection activates at supplier facility.

Maintains documentation i.e. purchase orders, work orders, NDE, NCRs, MTRs, etc...

ATTENDANCE AT PRE-INSPECTION MEETINGS AS AND WHEN REQUIRED.

COMPILATION OF VENDOR INSPECTION ASSIGNMENTS PACKAGES

CONDUCT SUPPLIER CAPABILITY ASSESSMENT AS ASSIGNED TAKING CARE OF PROJECT REQUIREMENTS

COMPLETE AND SUBMIT SUPPLIER CAPABILITY ASSIGNMENT REPORTS TO COMPANY AS PER CRITICALITY RATING FOR APPROVAL.

CO-ORDINATE WITH DISCIPLINE ENGINEERS AND SUPPLIER ENGINEERS ON ESTABLISHING PROJECT SPECIFIC QUALITY CRITERIA.

CARRYING OUT SHOP INSPECTIONS AND QUALITY SURVEILLANCE VISITS AT VENDOR LOCATIONS.

COORDINATION AND RESOLUTION OF ANY NON-CONFORMING PRODUCT WITH COMPANY REVIEWING VENDORS QA/QC SYSTEM IN ACCORDANCE WITH CONTRACT REQUIREMENTS.

ENSURE THE VERIFICATION OF DOCUMENTS AND CERTIFICATES FOR MATERIALS PURCHASED BY SUPPLIERS

ISSUE OF NON-CONFORMANCE REPORTS AND TRACK OF ALL NON-CONFORMANCE REPORTS.

COORDINATE WITH COMPANY QUALITY TEAM AND DISCIPLINE ENGINEERS FOR APPROVAL OF DOCUMENTS AND RESOLUTION OF TECHNICAL DISCREPANCIES.

COORDINATE WITH INSPECTION COORDINATOR FOR TIMELY ARRANGEMENT OF INSPECTIONS.

VERIFY PRODUCT FOR ITS COMPLIANCE TO APPROVED DATA SHEETS, DRAWINGS, WITNESS TESTING AS PER APPROVED ITP.

CARRY OUT INTERNAL AND EXTERNAL AUDITS AS AND WHEN REQUIRED.

INTEGRATE WITH AND WORK ALONGSIDE THE QUALITY TEAM AND PERFORM ALL RELATED TASKS AS AND WHEN REQUESTED BY THE SUPERVISOR

ISSUANCE OF INSPECTION RELEASE NOTES AFTER COMPLETION ALL ACTIVITIES.

COORDINATE WITH ALL CONCERNED PARTIES, REVIEW AND ENSURE TIMELY DELIVERY OF MRB BASED ON APPROVED MRB INDEX.

ENSURE IMPLEMENTATION OF LESSONS LEARNED AND REPORT THE NEW LESSONS TO PROJECT LESSONS LEARNED COORDINATOR.

PERFORM ANY OTHER RELATED DUTIES AND RESPONSIBILITIES AS REQUIRED BY THE QUALITY MANAGER

REVIEW PROJECT SPECIFICATIONS FOR WELDING PROCESS, BASE METALS, FILLER METALS, HEAT TREATMENT, AND NDE REQUIREMENT AND ENSURE THE SAME ARE INCORPORATED IN PURCHASE REQUISITION.

ASSIST IN ENGINEERING WITH ANY TECHNICAL ISSUES REGARDING WELDING REQUIREMENTS FOR PROJECT

APPLY KNOWLEDGE OF PRODUCTION SPECIFICATIONS, PROPERTIES AND CHARACTERISTICS OF METALS AND METAL ALLOYS TO DEVELOP WELDING TECHNIQUES, PROCEDURES, AND APPLICATION OF WELDING EQUIPMENT TO PROBLEMS INVOLVING FABRICATION OF METALS.

REVIEW OF SUPPLIERS/SUB-CONTRACTORS WPS /PQR AND OTHER WELDING RELATED DOCUMENTS PRIOR TO SUBMISSION TO COMPANY.

REVIEW OF WELDERS PERFORMANCE QUALIFICATION RECORDS OF SUPPLIERS/ SUB CONTRACTORS AND ENSURE THE VALIDITY OF QUALIFICATION RECORDS.

REVIEW PROJECT SPECIFICATIONS FOR WELDING PROCESS, BASE METALS, FILLER METALS, HEAT TREATMENT, AND NDE REQUIREMENT AND ENSURE THE SAME ARE INCORPORATED IN PURCHASE REQUISITION.

ASSIST IN ENGINEERING WITH ANY TECHNICAL ISSUES REGARDING WELDING REQUIREMENTS FOR PROJECT

FAG BEARING INDIA LTD, BARODA. (SCHAEFFLER GROUP). DESIGNATION : OPERATING ENGINEER

DURATION : APRIL-2014 TO JULY-2019

RESPONSIBILITY: RESPONSIBLE FOR METALLURGICAL LABORATORY. ALL TYPES OF QUALITY RELATED ISSUES, RESPONSIBILITY FOR CLEARANCE, ISO RELATED ACTIVITIES, RESPONSIBLE FOR TEST CERTIFICATES. ISO RELATED ACTIVITIES, CLEARANCE FOR ALL PRODUCT LIKE AS CAST, HOT ROLLED, HEAT TREATED

(SOLUTION ANNEALED, SOFT ANNEALED, HARDEN & TEMPERED, NORMALIZED, FORGED, WIRE DRAWN, BRIGHT BAR ETC.)DOCUMENTATION, DATA RECORDS CONTROL & TRACEABILITY, DATA ANALYSIS, QUALITY CONTROL, MONTHLY REPORT, QUALITY REVIEW, MINUTES OF MEETING.WORKING ON IMAGE ANALYSER. H.T FURNACES WITH AUTOMATIC GERMAN BASE AND RECORDERS WITH SCADA SYSTEM.CO-ORDINATION WITH HEAT TREATMENT, DESIGN, PRODUCTION, MACHINE SHOP. THIRD PARTY HANDLING- WITNESS, TESTING, REVIEW, DOCUMENTATION ETC.

ELECTRICAL RESEARCH DEVLOPMENT ASSOCIATION(NABL), BARODA

DESIGNATION : FIELD ENGINEER

DURATION : APRIL-2013 TO MARCH-2014

RESPONSIBILITY: FAILURE INVESTIGATION OF ALL TYPES OF FERROUS MATERIALS LIKE, FOOD PROCESSING COMPONENT, AUTO MOBILE COMPONENTS, FASTENERS, HIGH TEMPERATURE & CORROSION RELATED FAILURES, NONMETALLIC INCLUSION/ENTRAPMENT FAILURES, DIFFERENT TYPES OF HEAT TREATMENT FAILURE FOR DIFFERENT COMPONENTS. MICROSTRUCTURAL INTERPRETATION, METALLOGRAPHIC TECHNIQUES AND SOLUTIONS, COLOR METALLOGRAPHY, INTER-METALLIC PHASE IDENTIFICATION, INCLUSION RATING, ON-SITE METALLOGRAPHY BY NON DESTRUCTIVE METHOD (REPLICATION PROCESS) FOR POWER PLANT, CHEMICAL PLANT, PRESSURE VESSEL, HEAVY COMPONENT / MACHINERY EQUIPMENT ETC, CORROSION PRACTICE FOR IGC. WORKING ON IMAGE ANALYZER METALLURGICAL SOFTWARE RESPONSIBLE FOR METALLURGICAL AND MECHANICAL LABORATORY, HANDLING THIRD PARTY. ALL TYPES OF QUALITY RELATED ISSUES, RESPONSIBILITY FOR CLEARANCE, ISO RELATED ACTIVITIES, RESPONSIBLE FOR TEST CERTIFICATES.

ADVANCE METAL TESTING LABORATOTARY(NABL), BARODA DESIGNATION : JUNIER METALLURGIST

DURATION : AUGUST-2012 TO APRIL-2013

RESPONSIBILITY: FAILURE INVESTIGATION OF ALL TYPES OF FERROUS MATERIALS LIKE FORGED PRODUCT, DRAWN PRODUCT, FOOD PROCESSING COMPONENT, AUTO MOBILE COMPONENTS, FASTENERS, HIGH TEMPERATURE & CORROSION RELATED FAILURES. ALL TYPES OF ROLLING DEFECTS, NONMETALLIC INCLUSION/ENTRAPMENT FAILURES, DIFFERENT TYPES OF HEAT TREATMENT FAILURE FOR DIFFERENT COMPONENTS. BENCH MARK STUDY & NEW GRADE DEVELOPMENT AS PER CUSTOMER REQUIREMENT. OPTIMIZING / STANDARDIZING HEAT TREATMENT CYCLE FOR VARIOUS GRADES AND SELECTION OF QUENCHING OILS. INCLUSION RATING BY ASTM E45, IS 4163, ISO 4967, DIN 50602 AND AS PER CUSTOMER REQUIREMENTS / SPECIFICATION LIKE BEAKERT SPECIFICATION, SKF SPECIFICATION AND MORE. TROUBLE SHOOTING FOR METALLURGICAL PROBLEM AND FAILURE IN PLANT. SPCTRO, NABL RELATED ACTIVITIES. ERRECTIONING AND COMMISSIONING OF LAB EQUIPMENT.

KEYUR SEVAK

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