Resume:

Donald Clark - **** Park Meadow Dr. Santa Rosa Cal.95407

Ph.# 707-***-****. E-Mail :adx7m9@r.postjobfree.com

Job Objective: Sr.Process Engineer-Injection Molding Plastic

: Molding Manager

: New Product Development Engineer

: Shift Supervisor

Summary:30+years experience - Hands on

:Performing process development of tooled components by optimizing Performance,Product Dimentions,Cosmetics,Quality,Throughput,and Cost during Tool Design,Proto-type,Tool /pre-Production Development,Intro to Production to Production analysis of the Products Limiting factors for Continuous Improvement.

:Knowledgeable in Molding Principals Theory and Practice in the Troubleshooting of Thermoplastic Materials.Amorphious and Crystalline.

:Multiple New Plant Start-up: New Product introduction, Training, Machine and Auxiliary Equipment Selection/Upgrades/lay-out.

:Processes via: Window Study’s(4 Corner & 8 Corner),includes:amorphious and crystalline materials, Viscosity Curve, Gate Freeze off, Decoupled/Scientific Molding,SPC,CPK,DOE,FEMA,Logic Problem Solving, Thin Wall, Valve Gating, Hot Runner, Gas Assist, and Cavity Pressure Controls,2 Shot,Overmolding.

:Education: General Electric's Molders Workshop,RJG Systematic Injection Molding & Process Control Seminar,RJG Molding Technician Certificate #1,General Polymer’s Process Optimizing, Logic Problem Solving Certification, Lean, ISO/Internal Audit Certification, Self Taught Theory via Ruben’s Theory and Practice of Injection Molding, RJG Master Molder1

:Polymers/Materials: Ultem,Polycarbonates, ABS, Nylon 6 & 6/6,Polyphenelene Oxide(Noryl),P/C ABS Blend, Foamed Materials, PVC,SAN,Polysulfone, Ryton,Acetals,Polystyrene,Polyethelene,Polypropylene,Thermoplastic Rubbers,Peek, Paek

:Machines experience: Cincinnati Milacron, Engle, Van Dorn,New Britian,Toshiba,Mitishubishi,Beloit,Leopold,Arburg,HPM.Toggle&Ram Clamping.

: Auxillary:s:Sonic Welding,Printing,Heat Staking, Material Desiccant Dryers, Material Loading systems,Milling,Thermolaters-Water/Oil” Sucker Units”, Gas Assist Controller(Nitrogen),Co2 Injection, Shut-off nozzles, Tower Water systems, Chillers.

10 ton to 1650 ton Clamping Capacitys..

:Plant Turn-around from low profit to 17.3M on 80m sales in 1 year. by Training/Mentoring 22 techs,” Owning" all processes. Run time from 55%to 83% .Automated tooling and Part removal for Full Auto Operation. Flow of Materials(Last shot to First ),Scheduling review, Set-up time reduction, Documentation of processes by rewriting Process sheet and Ongoing Plant process documentation, Redirected Quality dept. for Process Control for Run to Run repeatability, Scrap reduced from 10% to 1-2 %."Quality Parts @ Standard Cycle with low scrap", In Time.

:OEM Customers included: JDSU,Finistar,SAE, Apple, Sun Micro,Dell,Oakley,H.P.,Cisco,Jacuzzi,Berringer,Sony,Jabil,C.T.,A.M.D.,Brocade,

Arneson,Mc Culloch,Farmer Brothers,AMD,Bose,NUMMI(automotive ),Johnson Controls,Kodak,Motorola.

Employment History: 11/88 to 9/02

Trend Technologies Inc.-Molding Mgr./Sr.Process Eng./Tech Supervisor/New product Process Eng./European New product intro.England and Ireland .

10th St. San Jose, Cal

3/2004 to 7/2006

Plastikon Ind.Inc.-Sr.Process Engineer/New product

eng./Tech Supervisor.NPI 47 MOLDS into production.

Hayward Cal.

7/2006 to 7/2012

Triformix, Inc.-Sr.Process Eng./tech supervisor/New product transfer and Training of Optic Molded product into China Contract manufacturing plant in Suzhou.

Aviation Blvd.Santa Rosa, Cal.

Westec Plastics

Livermore Cal.

8/ 2012 to 2/7/2010

Director of Molding/ Sr.Process Engineer ( as needed)

Debug new molds, oversee Production Schedule, Shift Supervisors and Maintenance Dept.Supervise 2nd ops dept.

Interface with all depths for constant improvement.

1973 to 11/88

Jupiter Engineering Inc.

Menlo Park, Cal.

Process Engineer, Plant Supervisor/Set-up tech/material Handler/Shipping Receiving.

9/1985 to 1-1986

Injex Industries Inc.-Process Engineer-New product.Plant Start-up.Debugged 1st set of MOLDS into production.

Hayward Cal.