Resume

Project Process Management

Location:

Chennai, Tamil Nadu, India

Salary:

30 l

Posted:

July 10, 2023

Contact this candidate

Resume:

CURRICULUM VITAE

PERSONAL DETAILS:

Name : Murugan Gopala Krishnan

Nationality : Indian

Date of Birth : 22/06/1978

Languages : Tamil, English & Hindi

Marital Status : Married with Two Kids

Passport Details : H 8063709 & Valid up to 28/01/2020.

Years of Experience : 22 Years

Contact Details : +919*********, +919*********

E Mail ID : adx7bv@r.postjobfree.com & adx7bv@r.postjobfree.com

EDUCATIONAL QUALIFICATION:

Mechanical Engineering

PROFESSIONAL QUALIFICATION:

AWS-CWI– Certified welding Inspector from American welding society.

BGAS Gr.2 – Certified Coating Inspector from TWI-UK

API 510 – Certified Pressure Vessel Inspector from American petroleum Institute.

Saudi Aramco Approved Inspector-(Piping & Welding-PID)- Approved from Manifa Refinery Project & Khurusaniyah - Kingdom of Saudi Arabia

ASNT Level-II in Radiography Testing;

ASNT Level-II in Ultrasonic Testing;

ASNT Level-II in Liquid Penetrant Testing

ASNT Level-II in Magnetic Particle Testing

ASNT Level-II in Visual Testing

ASNT Level-II in Radiographic Film Interpretation Testing

FAMILIARITY WITH CODES AND STANDARDS:

API, ASME, ASTM, ANSI & NACE

APPROVAL OF CLIENTS:

PDO-OMAN, SABIC, PETROFAC, SAUDI ARAMCO-PID,SHELL.EXXON MOBIL,NOV-NORVAY,SAIPEM,TECHNIP, FLUOR,KNPC,KOC,IOCL,GAIL,HPCL,JGC,SRC-SINGAPORE,TECNICAS, TUPRAS REFINERY,SONATRACH-ALJERIA,SHDS-SINGAPORE,DS LNG-INDONESIA, MCDERMOTT,SOME,QATAR GAS, MARAFIQ,EQUATE-KUWAIT,BANAGAS,PERO RABIGH,PETRO VIETNAM, AMEC FOSTER WHEELER ETC

EXPERTISE:

QA/QC / Welding, Piping, Mechanical ( Rotating & Static Equipment’s), Coating & Plant Piping, Vendor Inspection, Structural Inspector experienced in Petrochemical, Refinery, Power Plant construction, Oil & Gas Construction & Offshore Module,Offshore Pipe line Construction and Ship repairing and conversion, pipelines, plant inspection, and Fabrication workshop, offshore platforms for Quality Control Functions, Welding, Painting and NDT Testing.

Conducting Vendor Inspections and Preparing the Inspection Reports for Various Projects at India Items includes, Valves, Flanges, Fasteners, Gaskets, Fittings, Fabricated Spools (for Process Piping), Material Receiving Inspections etc.

Review of purchase order, contract documents etc to understand the scope of supply.

Conducting pre-fabrication/production meeting with supplier to discuss the issues which is affecting the contractual delivery dates.

Coordination with different departments like engineering, material, QA/QC, fabrication/ production to speed-up the activities.

Shop Inspection of Pressure Vessels, Columns, Exchanger, Tanks, Pipes, Valves, Pumps, Structural Steel etc.

Knowledge & familiarity with ASME, TEMA,BS, IS, API codes and NACE specification and experience in taking independent decisions and formulating recommendations

Knowledge of Quality manuals, policies, procedures, inspection and testing plans on major project.

Inspection of Pressure vessels and pressure piping’s during manufacturing stage at work shops. (visual and dimensional inspection of components to ensure conformance to specifications and requirements)

Supervision of welding, NDT Inspectors and Painting crew at different stages of works.

Deft in piping inspections of Oil, Petrochemical Refineries, EPC, Exploration and Production organization for both onshore and offshore platforms

Adept in in-service plant Inspection, structural steels inspection during construction and maintenance for the Oil field Industries like Petrochemical Plants, Petroleum Refineries etc.

Rich experience in witnessing of NDT inspections, Paintings inspections of equipment’s and honed skills in Pressure Piping (As per ASME B31.3) & Cross-country Pipelines (As per API 1104).

Verifying Raw material mill test certificates as per applicable drawing & contractual requirements.

Inspection of Pressure Vessels, Heat Exchangers, Tanks, Pumps, ducts, air compressors, water filtration packages, chemical dosing skids, piping.

Inspection of API & Non API Pumps for Flowserve, Milton Roy, Dover, KSB Pumps, Sulzer Pump, Rurphump Premises for SRC Mogas, SK E&C and Many JGC Assignments to witness and checking the casing, Casing Cover and Impeller DP Testing, Hydro static Testing of Casing & Cover, Dynamic Balancing of Impeller,Mechanical Run test of Pumps, Performance test of Pumps,Vibration, Noise level testing of Pumps, Auxillary piping process inspection, PMI Witnessing of shaft and Impeller, Painting DFT, Visual and Name plate verification as per customer requirement and project specification.

API plan seal systems &cooling systems at M/s Ayyan Enterprises, Technel &Deccan for Flowserve Sanmar-M/s Reliance J3 projects

Air-cooled Heat Exchangers at M/s BGR Air Fin Division for M/s Dresser Rand-Sohapur CBM Field Developments projects

Inspection of Industrial Fans (FD Fan & ID Fan)-Motor Performance test & Strip down test for Bearings as per specification witnessed at Aeroto Boldrocchi & TCF Nadi Fans.

Inspection of Top side of offshore platform. Witnessing corrosion team.

Supervision of welding, NDT Inspectors and Painting crew at different stages of works.

Inspection of Valves: Involved in inspection of Valves of different types of different sizes at various valve manufacturers for clients like Reliance Industries, GAIL India, Hindustan Petroleum, JGC, Chevron, Saudi Aramco, Sabic, and PDO & Turkey Refinery.

Inspection of different types Flushing filter like Backwash filters, Auto Flushing filters, Simplex basket filters, Cartridge filters, Y Flanged strainers, and Fabricated T Strainer & Wafer strainers as per specification witnessed at Flow tech engineers, SRK Strainers & Procedyne engineers.

Instruments handled are Ultrasonic Instruments: USK 6 & Site scan 130, Digital thickness meters UKE DMEZ, Visual inspection & measuring instruments, Magnetic particle testing prods & yoke, Boroscope, Painting inspection tools & instruments and Welding inspection Instruments.

Inspection Knowledge of Ball, Gate, Globe, swing check Valves, Control Valves, Line Pipes, Tubes, Flange & Fittings, inspection.

Inspection Knowledge of Manual, Control & Electric Actuator Valves inspection (ASME, API, ASA & FCI Standards

Inspection & Expediting of Control valves (Pneumatic / Electric actuator’s) as per ANSI-FCI Standards.

Inspection of control valves (Pneumatic, Electric Actuator, ZV control) valves as per KNPC & International standards (ASME B 16.34, API 6D, API 598 Etc)

Experience in Special testing Fugitive Emission Test, Cryogenic Test, H2 Test and Helium Leak Test of Valves & Pressure Vessels.

Inspection of Steel structures, Beams, staircases, Gratings as per AWS D 1.1

Technically sound in Vendor assessment and evaluation, expertise in development & implementation of Quality Plans, Inspection test plans, Job procedures & site inspections for successful and timely completion of numerous projects.

Inspection of GRP/GRE/GRV Pipes and Fittings & GRP Chemical tanks/ Scrubbers/Degassifiers as per ASTM D 3517,3754,3262, BS 5480 & AWWA C-950 Standards.

WORK EXPERIENCE:

1.Company : Baxcounsel Inspection Bureau/ Prime 4 Inspection/ Velosi /Lloyds Register Asia

Position : Sr. Inspection Engineer - Inspection & Expediting-Freelancer

Duration : Feb. 2011 to Present

Involves in inspection & expediting of pressure vessels, heat exchangers, tanks, valves, Ducts, structures, Fans (FD & ID Fans. Gears Box, compressors, Agitators, Chemical Dosing systems, Plan 52 Seal Systems, pumps, pipes, etc. in and around Chennai for various clients like Reliance Industries, Hindustan Petroleum Corporation, GAIL India, Indon Projects, Essar Steel, JGC, Chevron, Saudi Aramco, Sabic, PDO, Techint, Tecnimont, Tecnicas, Technip, Petronas, ExxonMobil, Shell, KJO AL KHAFGI-SAUDI ARAMCO, McDermott & Saipem etc.

Responsibilities:

Study of fabrication drawing, purchase order and execution of the works.

Deft in piping inspections of Oil, Petrochemical Refineries, EPC, Exploration and Production organisation for both onshore and offshore platforms

Managed the pipe laying jobs for QP, Total in Barge for the north field platforms. Raw materials incoming inspection from scrutinizing the MTR, tracing the pipe heat numbers and witnessing the bevel preparation, final. Adept welding profile inspections, Coating inspection in different stations and NDT inspection.

Adept in in service plant Inspection, structural steels inspection during construction and maintenance for the Oil field Industries like Petrochemical Plants, Petroleum Refineries etc.

Inspection of GRP/GRE/GRV Pipes and Fittings & GRP Chemical tanks/ Scrubbers/Degassifiers as per ASTM D 3517,3754,3262, BS 5480 & AWWA C-950 Standards.

Inspection of Steel structures, Beams, staircases, Gratings as per AWS D 1.1

Rich experience in witnessing of NDT inspections, Paintings inspections of equipments and honed skills in Pressure Piping (As per ASME B31.3) & Cross-country Pipelines (As per API 1104). Experience in Rotating equipment, Pumps, compressors, Chillers, Boiler, steam Generation, E.O.Reactor, FRP Tanks and Turbine.

Verifying Raw material mill test certificates as per applicable drawing & contractual requirements.

Verifying the consumables test certificates welding / NDT.

Verifying all inspection tools, Test equipments, Gauges etc are calibrated and all calibration certificates are currently valid.

Preparing all Quality documents for client review & approval

Reviewing and signing the final Inspection Test Certificate (ITC) and Material Data Reports (MDR)

Direct supervision of AWS Certified Welding Inspectors, NDT Inspectors and painting Crew.

Reviewed design and shop drawings, all fabrication procedures, all Welders certificates,

Reviewed MRR, Supervise PQR and NDT activites.

Witnessing the PSV calibration as per ASME Sec I and ASME Sec VIII Div 1.

Vendor Inspection of Pressure Vessels, pipes, fittings, valves, RTR Pipes & Fittings, coating like FBE, 3LPP, 3LPE and CWC

Conducting pre-inspection meeting, finalization of ITP, stage wise inspection, final inspection, release of material and review of final documentation.

Reviewed welding consumables storage, Supervise on site every fabrication activities and Issued CAR when needed,

Reviewed Material identification, witnessing edge Preparation & joint fit-up, Final welding visual inspection, NDE PWHT if required

Witnessed mechanical tests & RT Film Interpretations.

Witnessed Hydro test and final coatings conditions of components.

Worked with international standards like API 510, API 570, ASME SEC VIII div 1, ASME B31.3 and API 1104 for inspection requirements and acceptance criteria.

Involve in HSE activities & Notify and advice Site Rep on HSE and Quality matters as required.

To check and approve the Q.A.P as per purchase order & Drawing.

Welding procedure specifications and procedure qualification records, welder performance qualification.

To check the bought out materials as per T.C., Heat number & visual inspection of raw materials.

Inspection of raw materials.

To check the material identification and heat chart report.

Review of material test certificates according to the code.

To check the dimension layout as per drawing & visual inspection of the job.

Inspection the various type of castings as per BHEL specification

Inspection of all pump and bowl mill castings final machining stage

Inspection casting weight 1 kg to 9000 kg

Witness and review all DT & NDT methods.

Inspection of fabrication LADDER TYPE CABLE TRAYS

Inspection of mass of zinc coating and deflection test, adhesion test, uniformity of zinc coating.

Field Expediting of various products.

Inspection of various type of material pumps and pump component (Centrifugal pumps, Auxiliary Piping)

Witnessed heat stability test for forging shaft

To prepare Method card ( Runner, Riser calculation )

To co-ordinate with for calculate the casting weight and pattern cost and give the quotation to customer.

To check and Follow the sample castings process as per the customer requirement.

To prepare the layout drawing for pattern making.

To maintain the documents i.e., drawings,method and history card

To check the Pattern Inspection & Casting Inspection as per the Drawing and prepare the Dimension report.

NDT Level II for RT, UT, LPT, MPT, VT

Verifying & Accepting NDE MPI, LPI,UT & RT Film’s as per ASME, E446, E186, EN 571-1 EN 1371-1, EN 1369 & DIN 1690 Part-2,10.

Welding process verifying with ASME Sec IX, EN ISO 15614, EN 287 & EN ISO 15608.

UT inspected for Normal, Twin, and angle probes as per ASTM, EN, and DIN Standard.

Castings offered to Third party and customer.

Prepared the all NDT documents as per the standard and customer requirement.

To check above NDT methods and follow up

Customer Follow up (Existing Customer sales order follow-up)

I am also ISO 9001:2008 INTERNAL AUDITOR

Prepare the internal audit schedule and internal audit

Prepared the check list and quality plan as per customer requirement.

Prepared the NCR for any deviations found in any process and product

Reduce the Internal and Customer rejection

Witness NDT testing.

To check DP test, Hydro test, Pneumatic test etc.

Proficiency in interpretation of radiography films.

Stage wise and final inspection of pressure vessels, columns, separators and heat exchanger.

Final weld visual inspection and dimensions checked of pressure vessels, columns, separators and heat exchanger as per drawing.

Nozzles, man ways, flange welding joints inspection and Gasket seating surface inspection of nozzles and man ways flange joints.

Witnessed hydro test for pressure vessels, separators and heat exchanger as per Approved procedure.

Inspected various type of protective painting for pressure vessels, separators and heat exchanger as per approved procedure.

Inspection of piping erection according to isometric drawing, P&ID, general arrangement drawing and ensure that the piping quality, its installation and equipment installation meet the Project Specifications.

Check alignment, plumpness, straightness, orientation against approved and updated isometric drawings, piping plan and piping and instrument diagram.

Flange joint inspection for distortion and leakage and flange face inspection, ring groove and gasket for corrosion, erosion, cracking and mechanical damage.

Witnessed mechanical clearance of piping loops before hydro test and box up activities of piping loops after hydro test.

Witnessed following test such as hydro test, gross leak test, system leak test, sensitivity leak test, flushing and cardboard blasting of piping loops as per approved procedure.

Raised punch list items in regards with mechanical, piping and painting.

Verifies depth and alignment of trenches, using tape measure and examines bottom of trench for rocks or other hard objects that might damage pipe coatings.

Observes coating and wrapping of pipe or pipe joints for conformance to specifications and verifies accuracy of coating by observing or conducting electrical tests for holidays.

Implement strict safety policies to all sub-contractors involved during the fabrication, erection and installation and take an active role in safety management on site.

Witness nondestructive examination (PT, MT & UT) and review of NDT & PWHT reports.

Witnessing and interpretation of NDE results, including evaluation of radiography

Films for pipeline, piping, pressure vessels and heat exchanger.

Review calibration certificates and verification of laboratory equipments.

Review and witnessing of mechanical tests such as tensile, bend, impact, hardness, micro, DWTT, flattening, flaring, ferrite,IGC and chemical analysis as per the applicable standard

And specification.

Informs customers of any delay or major deviations in the performance of the tests and transmits test reports to customers.

To make the daily in process inspection report.

Final visual checking and dimension checking as per drawing.

To control the quality and finished the job.

After completion of job, set all documents against the job.

ACTIVITIES & PROJECTS:

KNPC Clean Fuels PROJECT, Kuwait / JGSK Consortium, Japan

Approved Inspector for inspection of control valves at Flowserve control valves, Bangalore, India-1200 Valves-via NDE Germany.

NSRP Complex Project, Nghi Son, Vietnam / TechnipGeoproduction (M) SdnBhd, Malaysia / Technip Geo production (Sdn) BHD, Malaysia