Industrial Automation Project Management
Resume:
Chandrasekhar Vengili
Technical Lead - IT/OT Integration
EK Elite, No 57, 3rd Floor, S2 flat, 2nd Cross, Sumakha Residency Layout, Chiknamanagala, Huskur Road, Bangalore 560099
*********@*****.***
Linkedln Chandrasekhar Vengili
PROFILE
Industrial Automation and control design with over 13 years experience in Project management, MES, Controls design, Engineering and Commissioning of PLC, SCADA and HMI systems for industrial automation.
SKILLS
PLC
SCADA
Eletrical Design
MES
Python
PostGreSql
TOOLS
PLC platform
Simatic Manager V5.5, TIA V11- V13, RSLogix5000, STUDIO5000, Unity Pro and Metis (FLS) SCADA platform
Wincc Explorer 7.0, Wincc Flexible 2008, Factory Talk View 8.20, Ignition 8.0, Proface GP-PRO EX 3.1, Prosyst-ODIL and ECS (FLS)
Industrial Networks and Communications
Profinet, Profibus, Interbus, Ethernet,,TCP/IP, devicenet and Modbus Electrical Design
See electric expert and Auto CAD
VFD
Siemens-MM-430,MM-440, Danfoss-VLT-2800,5000,FC102 Databases
PostgreSQL and MsSQL
Cloud Technologies
MS Azure, Azure IoT hub, Azure edge, Device Provisioning Service,,Azure Stream Analysis, Event Hub, Azure Functions, Azure Storage, Cloud to Device communication and Device Twin Chandrasekhar Vengili *********@*****.*** 1 / 4
PROFESSIONAL EXPERIENCE
03/2022 – present
Bengalure
Technical Lead - IT/OT Integration Lead, Tech Mahindra
•Work across the solution stack, building highly scalable integrated digital transformation solutions driving immersive digital experiences and measurable business growth for customers.
•Develop a deep understanding of digitization requirements and necessities in process industries and discrete manufacturing environment to implement digital transformation solutions by doing Industry 4.0 Maturity Evaluation.
•Interact with technical plant representatives and act as a liaison for IT-OT integration.Smart automation by integration between Process Control level
(L1/L2) and MES-L3(Manufacturing execution systems)
•Hands-on Management Design, System Implementation and business/data analytic experience on Industrial Automation, MES, PLC, SCADA, Industry Analysis, IIoT etc.
•Act as one stop SPOC for all field/ plant related studies and customer interactions.
•Assume ownership of bringing all plant data sources to the cloud
•Participate in all aspects of agile software development including design, implementation, and deployment.
•Work closely with development teams (algorithm development and cloud engineers) and product managers to create end to end value chain IIoT solutions.
04/2021 – 03/2022
Chennai
Project Lead Engineer – Control Systems, FLSmidth
•Prepare, reviews and approve design drawings & Specifications.
•IO List Preparation, validation.
•PLC Hardware Configuration & Programming.
•SCADA programming and MIMIC development.
•Factory/Site Acceptance Test (FAT/SAT).
•Ensure timely completion of project with quality.
•Travel to customer and consultant offices (domestic and global) for project review meetings.
•Site visits (Domestic and Global) for commissioning Supports and system handover.
•Assist in development of design standards /guides, guide specifications, and design control procedures.
12/2018 – 03/2021
Chennai
System Specialist – Control Systems, Saint-Gobain India Private Limited
•Project management & Planning, Design and develop Industrial automation applications for discrete, process and hybrid Manufacturing.
•Review automation design and ensure in line with the project requirement by coordinating with multiple vendors and COEs (Centres of Excellence).
•Automation specification creation and design based on the site assessment which includes network architecture, PLC migration, SCADA design, Database exchange and Alarm event notification by email and sms.
•Process data acquisition and monitoring by scada. Automatic and manual upload of the datalog file for digital transformation/paperless solution. Chandrasekhar Vengili *********@*****.*** 2 / 4
•Testing and deployment of PLC migration and SCADA for Saint-Gobain business units
•Responsible for technical and compliance review by leading installation, testing and commissioning to ensure systems and interfaces are working effectively.
•Facilitate smooth Project handover from Sales to Projects Team with all necessary documents and providing necessary historical inputs as required. 02/2015 – 11/2018
Chennai
Senior Engineer, Renault Nissan Technology and Business Centre India Pvt Ltd
•Automation Specification creation, Concept Design, Controls Hardware and Software Design, Prepare Schedules & Monitor the Project Progress, Equipment Buyoff with Maintenance & Training to Maintenance team. Supplier Management & ensure 100% standards are applied
•Design, installation and commissioning of welding lines and Paint lines for automotive industry.
•Making new standard PLC FB blocks, HMI screens and Documentation to reduce design time.
•Expertise in Renault and Nissan SCUBE Standard design.
•Providing training to GET & new Joiners.
•Leading the Quality of management (QOM) for total department. 01/2013 – 01/2015
Pune
Senior Engineer, Inductotherm Group Pune Pvt.Ltd
•Design, installation and commissioning of welding lines for automotive industry, Mutli-pour for Furnace, including interfacing with robots (ABB & KUKA).
•Expertise in BMW and Volkswagen Standard of PLC programming for welding lines
•Providing Support for the whole Body Shop and implement new safety concept by reducing cycle time.
•Smart Project Planner and data analyst, always ready with alternatives for betterment.
•Disciplined and self-motivated with skills in handling multiple tasks.
•System Training to the customer and Project Documentation, SOP. 06/2010 – 12/2012
Pune
Senior Engineer, Venkateshwara Automation & Controls Pvt.Ltd
•Total radiated professional experience in the areas of Programmable Logic controllers, Ac drives and instruments for the Boiler, Heater application and AHU (Air handling unit).
•Understand P&ID, Process Flow Diagrams, and Preparation of control Strategies and Control Logics.
•Complete engineering, HMI and PLC application software development and providing customers support.
•Examining requirements of new automation systems, implementing, architecting creative solutions to accomplish business goals.
•Initiated several concurrent projects for different applications, responsible for coordination, timely development, production functioning and smooth implementation of automation systems.
Chandrasekhar Vengili *********@*****.*** 3 / 4
•Providing technical reports and documentation, according to company standards.
CERTIFICATES
Ignition SCADA & MES
Core certified
SEE electrical expert design
EDUCATION
2007 – 2010
Tadepalligudem
Bachelor of Technology-Electrical and Electronics, JNTUK-SVEC Aggregate 77.61%
2004 – 2007
Bhimavaram
Diploma - Electrical and Electronics, SBTET-SBSP
Aggregate 83.43%
2003 – 2004
Nidadavole
SSC, NMH School
Aggregate 75%
PROJECTS
Process Automation,
Crusher, Raw Material Transport, Kiln, Cooler, Packing, Furnace, Boilers, Heaters and Waste water solution Process automation by understanding P&ID, Process Flow Diagrams, and Preparation of control Strategies and Control Logics.
Hardware : Siemens S7-300, CPU 313C & Allen-Bradley ControlLogix, 1756-L85E SCADA/HMI : Wincc, Ignition, ECS (FLS), Wincc Flexible Communication : Profinet, Profibus, Ethernet
Client : Hindustan Unilever LTD, Global Trade pte ltd, JSW Ballari, Les Ciments du Sahel S.A, Ramco. Industry 4.0, SEFPRO-Refractory Manufacturer for the Glass Industry Real-time monitoring of individual machine performance and productivity. Track the KPIs to improve Efficiency. Capturing of real time data from PLC and Sentinel (MES Software) and co-relate both to get product/refractory block details. Eliminating of Manual log book entry, Paperless and Digitization. MES: Ignition
Controllers : Schneider and Siemens
Communication : OPC UA
Database : Postgres SQL
Client : SEFPRO and Saint-Gobain Glass
Automotive industry, Body shop(Frammer,Front and Rear floor) and paint shop(Top-Coat) Controls design, installation and commissioning of welding lines and paint lines for automotive industry. PLC Hardware : Siemens S7-400/CPU 416F and Siemens S7- 300/CPU 319F Robot : ABB, KUKA, YASKAWA, FANUC
SCADA : Wincc 7.0, Zenon, ODIL (RN)
Communication : Profinet and Ethernet
Client : Volkswagen India Pune, BMW Shenyang, EGPEC France, Pitesti Romania Chandrasekhar Vengili *********@*****.*** 4 / 4
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