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Trouble Shooting Electrical Maintenance

Location:
Chennai, Tamil Nadu, India
Posted:
July 06, 2023

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Resume:

CURRICULAM VITAE

B.MURALIDHARAN

Mobile: 91+978*******, 917-***-****

adx4ib@r.postjobfree.com

PROFESSIONAL SUMMARY:

Ambitions, co-operative and result oriented experienced engineering professional with strong back ground and aptitude in use of Analytical, Scientific, Programming and Software tools in automating business operations. Quickly adaptable to new technologies.

ACADAMIC QUALIFICATION:

QUALIFICATION

NAME

DIVISION INSTITUTE NAME GRADE PASSED OUT YEAR

BACHELOR OF

ENGINEERING

ELECTRONICS &

COMMUNICATION

SATHYABAMA

UNIVERSITY,

CHENNAI

FIRST CLASS 2013 - 2017

DIPLOMA

ELECTRICAL &

ELECTRONICS

KAAVERY

POLYTECHNIC,

METUR DAM

FIRST CLASS

WITH

DISTINCTION

2000 - 2003

SSLC -

VAIDHEESWARA

HIGHER SECONDARY

SCHOOL METTUR

FIRST CLASS 1999 - 2000

STRENGTH:

Leader Ship

Self-motivated

Honesty

Flexibility

Team work

Interpersonal skills

Multitasking

PROFESSIONAL KEY SKILLS:

Exposure in PLC,s like ALLENBRADLEY, SIEMENS, MITSUBISHI, OMRON.

Exposure in SCADA & HMI like FT VIEW GOT PROFACE.

Exposure in Various types of Servo drives &VFD programming & trouble shooting.

Maintenance & Trouble shooting of Turbo charger core balancing process.

Maintenance & Trouble shooting of Semi & Fully automatic conveyor line process.

Maintenance & Trouble shooting of CNC Turning, Milling FANUC oi mate series machines.

Exposure in tightening systems like DEPRAG, ATLAS COPCO & CLECO NUT RUNNERS.

Exposure in Vision systems like KEYENCE & COGNEX SYSTEMS.

Exposure in Various ROBOTS like EPSON, FANUC & UNIVERSAL ROBOTS.

Exposure in instruments like Loadcell,Lvdt,Light curtain, Sensors, Limit switches, Safety sensors

Exposure in Laser marking name plate machines & Micro TIG welding.

Exposure in Implementation of POKAYOKE systems in all machines.

Exposure in Pneumatics & Hydraulics systems. .

ACHIEVEMENTS:

Energy power saving and reduce demand in KVA.

Reduce material cost of retrofit of air conditioning units.

Retrofit existing machine as per requirement.

Localized the imported spare parts.

Reduced the cycle time in bottle neck operations. EMPLOYEMENT HISTORY:

Control & Automation Deputy Manager, Liason INC, Sriperumbudur, Chennai. Feb. 2023 – To Present

KEY ROLES & RESPONSIBILITIES:

Assembled and tested of automated equipment

Routed and mounted wires and airline neatly throughout custom machines

Able to read and understand detailed layout and assembly drawings.

Duties included automated machine tool assembly, general problem solving/troubleshooting.

Delivered machines on- time, 100% of the time.

Run wire and cables from panel to field devices

Electrical Maintenance Lead Engineer, Turbo Energy Private Limited, Por, Vadodara. Jul. 2021 – Feb 2023

Electrical Maintenance Lead Engineer, Turbo Energy Private Limited, Paiyanur OMR, Chennai. Nov. 2011 – Jul 2021

KEY ROLES & RESPONSIBILITIES:

Preventive and breakdown maintenance of electrical systems. Shut down planning and completed the plan work within the specified time period.

Improve up time of the equipment/machines & utilities and ensure cost control on all consumables.

Maintenance & Operation of All Electrical Equipment's & Plant Machinery.

Ensure sufficient resource of personnel, spare parts and material are available and handled in proper manner.

Maintain production objectives to meet or exceed customer demand and shipping goals while balancing production costs.

Preparing reports for the day’s production & maintaining record.

Maintains inventories of equipment parts and supplies by checking stock and placing orders.

Delay Analysis and Power Consumption records.

Maintenance & Trouble shooting of EMAG, TAKISAWA, VIGEL FANUC systems.

Maintenance and troubleshooting of Utility products like Generators, Compressors and Transformers.

Maintenance of RO plant and check the Hardness, TDS and its PH value as per schedule.

Involved in TPM Activity and 5S in the shop floor area.

Maintains a safe and clean work environment by complying with procedures, rules, and regulations.

Exposure in IATF 16949 Documentation preparation for Plant engineering department.

Exposure in periodic overhauling in the machines.

Exposure in SAP system & 5Sm.

Overseeing contractors when professional repairs are necessary.

Orders supplies and materials needed for repairs and maintenance.

Trains production workers on routine preventive maintenance. Electrical Maintenance Deputy Engineer, Rane Engine valves Limited, Pazhavanthangal, Chennai Dec. 2010 – Nov 2011

KEY ROLES & RESPONSIBILITIES:

Maintain the Master machine list as per machine adding and deletion in shop floors.

Preventive maintenance schedule as per Monthly, Quarterly, Half early & Annually.

Spares planning and replacement of spares based on TBM to reduce machine downtime.

Critical spare monitoring system for bottle neck machines.

Organized and sustaining WHY-WHY analysis for the repeated breakdowns.

Preparation & Implementation of MTBF & MTTR for machines.

MOP preparation and presentation as per department objective.

Exposure in IATF Documentation preparation for Plant engineering department.

Exposure in periodic overhauling in the machines.

Exposure in SAP system & 5S.

Electrical Maintenance Assistant Engineer, PerlosTelecommunication India Private Limited, Sriperumbudur, Chennai

Nov. 2007 – Nov 2010

KEY ROLES & RESPONSIBILITIES:

Preventive, Predictive & Breakdown Maintenance of plant and machinery.

Maintenance & Operation of All Electrical Equipment’s & Plant Machinery.

Reading, interpreting, and following instructions and operation manuals.

Maintaining a schedule for inspecting, servicing, and testing machinery.

Assembling, installing, and maintaining mechanical systems, machinery, and equipment.

Handling basic repairs and maintenance.

Diagnosing mechanical, electrical, instrumentation, systems, software, hydraulics & pneumatics issues and correcting them.

Follow safety rules and regulations.

Maintain a safe and clean work environment.

Research and Development Testing Engineer, Janatics India Private Limited, Sundarapuram, Coimbatore. Aug. 2003 – Nov 2007

KEY ROLES & RESPONSIBILITIES:

Design and develop the new products as per customer requirements.

Analyze and study the life of wearing parts in the pneumatic parts.

Prepare the report against the wearing parts in the equipment’s.

Take counter measure and modification of design for the wearing parts in the equipment’s.

Follow safety rules and regulations.

Maintain a safe and clean work environment.

PROJECT IN TEL : E-ACTUATOR ASSEMBLY LINE WITH AUTOMATION - ENSA

Project coordinator – Management, Supplier, Customer & Vendor (OEM).

Concept finalization, DAP approval, BOM finalization and ordering after Trials.

Machine Pre-Inspection, Pre-acceptance, Final acceptance, Machine proving.

Cycle time reduction without deviating process requirements.

Exposure in Deprag screw feeders with Nut runners, Kistler load & distance monitor, Keyence vision cameras, Micro tig welding & Keyence laser marking.

EOL (End of Line) testers along with Electronic actuators Response test, Linearity test & Friction test through Lab view and PLC.

RFID, SQL data server along with process data & Traceability system. PROJECT IN TEL : TURBO CHARGER CORE AND FULL ASSEMBLY (RETROFIT)

Modular solenoid valves introduced instead of individual valves.

Remote I/O system introduced instead of Distribution I/O system.

Ethernet communication system introduced instead of Sercos communication system.

Cycle time reduction without deviating process requirements.

Exposure in SCADA & HMI.

CNC (with Fanuc controllers)

Maintenance & Trouble shooting of EMAG, TAKISAWA, VIGEL FANUC systems.

Maintenance & Trouble shooting of ECOCLEAN hydro carbon washing systems.

Trouble shooting of Hydraulics systems up to 150 kg/cm2 pressure.

Trouble shooting of Pneumatics systems up to 6 kg/cm2 pressure. IATF 16949 DOCUMENTS PREPARATION

Maintain the Master machine list as per machine adding and deletion in shop floors.

Preventive maintenance schedule as per Monthly, Quarterly, Half early & annually.

Spares planning and replacement of spares based on TBM to reduce machine downtime.

Critical spare monitoring system for bottle neck machines.

Organized and sustaining WHY-WHY analysis for the repeated breakdowns.

Preparation & Implementation of MTBF & MTTR for machines.

MOP preparation and presentation as per department objective.

Exposure in IATF Documentation preparation for Plant engineering department.

Exposure in periodic overhauling in the machines.

Exposure in SAP system & 5S.

UTILITY & FACILITIES

Operation & Maintenance & of 600 KVA Riello makes UPS.

Operation & Maintenance of 380 KVA Cummins makes Generator.

Operation &Maintenance of 1500KVA transformer, AVR, VCB & ACB accessories.

Operation & Maintenance of 40 & 75 KW KAESER makes Compressor.

Operation & Maintenance of 20 HP pumps up to 8 bar pressure in Fire Hydrant systems.

Making schematic layout of all machineries, Cable laying & Load sharing. TRAINING IN PLANT

MITSUBISHI PLC & HMI PROGRAMMING.

ALLAN BREDLEY PLC & SCADA PROGRAMMING.

DEPRAG DC NUTRUNNER PROGRAMMING.

ATLASCOPCO DC NUTRUNNER PROGRAMMING.

KEYENCE VISION SYSTEM PROGRAMMING.

PERSONAL DATA

I hereby declare that the above information is true to the best of my knowledge. Yours Truly,

Place:

Date:

(B.MURALIDHARAN)

Gender Male

Marital Status Married

Nationality Indian

Languages Known English, Tamil, and Kannada & Hindi Residential Address No: 1/208, Dugar Apartments, Kannagapattu (PO), Thiruporur (TK) Chennai – 603110

Salary Drawn 7 Lakhs/Annum

Salary Expected Negotiable

Notice Period 1 Month

Location Preferred Anywhere to relocate



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