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Control Engineer Process

Location:
Tamil Nadu, India
Posted:
April 27, 2023

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Resume:

R. Parthiban

Project Co-Ordinator

B.E. Mechanical Engineering

Contact No.: - +919*********

E-mail: - adwrvq@r.postjobfree.com

OBJECTIVE

To have a leading edge in technology and skills and to work with discipline, dedication and determination in an environment which gives me ample opportunity to grow and prosper. WORK EXPERIENCE

Process Engineer– Laulagun Bearing India Pvt. Ltd. Thiruvallur, TN, India.

(June 2022 – Till date)

Spain-based Design, manufacture, and marketing of special large-size bearings and slewing rings (Pitch & Yaw Bearings) up to 5000 mm outer diameter. Supplier to leading multinational brands with high quality as well as design requirements. Focusing on Vestas, Nordex, and Siemens Gamesa as primary customers. Responsible for

• Perform Pre-Manufacturing analysis.

• Validate & Approve stage drawings.

• Build a plan for bearing surface treatment.

• Develop Proof of Concept / Work Instructions.

• Develop equipment lists/tool lists, and line lists using Solid Edge.

• Estimate process engineering hours / Cycle-time for proposals.

• Validating the process feasibility.

• Validate Prototype, Monitor Pilot lot & De-bottlenecking.

• Process Improvements.

Project Co-Ordinator - Quality, Blasto Metal Spray Processors. (Oct 2019 - May 2022)

• Responsible for In-process Inspection in Machining, Blasting, Thermal Spraying, Painting and Packing & Dispatch.

• Raw Material follow up, rate negotiation & supplier coordination (Zinc Wire, Grit, Paints, Caps, Plugs, masking Jigs & template, Masking Tapes).

• Coordinating with Supplier regarding Process and tool management.

• To prepare the masking jig & template drawing for NPD products to reduce the process cycle time.

• Performed Validation planning activities and tracking for and cost reduction, coordination, and follow-up with the internal team.

• To ensure the blasting procedure in the process as per ISO 8501, ISO 2063 for Metalizing and Painting as per Vestas Technical Product Specification.

• Making and Finalizing Standard Operating Procedure for parts of each reference.

• Ensured the Grit Blasting process validation frequently & develop the process as per the customer requirements. (Sa 2.5 / ISO 8501-1 & 2).

• Ensured the Thermal Spraying process validation frequently & develop the process as per the customer requirements. (Zn wire size 3.17mm / ISO 2063).

• Ensured the Painting process validation frequently & develop the process as per the customer requirements.

• Analyzing technical requirements for customer missions including required investments

• Each & every process ensured the testing as per customer requirements (Water Wash, Salt contamination Test, Bend test, Pull off Test & Surface Roughness Tester)

• Supplier performance audits to enhance process standardization and waste elimination.

• Enhancing the Packing methodology with suppliers as per customer requirements.

• During my tenure for all customers are followed, Synergy Green industries, ICF, Siemens Gamesa, Seforge, Rotork, Terex, Pvee, Gear, SeveronGlogon, Flowserve, BHEL, BEML, Bonfiglioli, Regenpower tech, Komatsu, Faiveley, Swop, Nordex, Energon,Swop.

Assistant Manager NPD & QA - Sri Fortune Engg.Corp, Pappanchathiram. (Dec 2014 - Nov 2019) Responsible for

SUPPLIER QUALITY

• Communication with suppliers for the development, implement of quality management systems their end.

• Monitor the performance of suppliers in terms of rejections & involve an action plan for improvements along with materials & supplier, Supplier Assessment, Supplier Up gradation & Interaction with supplier during New Product Development.

• Monitor the effectiveness of inspection and audits done at supplier's (Site). Technical coordinate with supplier for new or existing product & process quality.

• Identify critical processes of suppliers and set up systems to monitor and CTQs (Critical To Quality) of process and product

• Maintain Supplier PPM & taking corrective actions to improve the same.

• Ensured the coating Thickness & aesthetic appearance. PROCESS QUALITY

• Ensure the Process Quality and Test.

• Monitor the performance of plants in terms of rejections & defects at the shop floor product wise for plant & evolve an action plan for improvements along with respective Managers.

• Initiating actions to improve on product and process quality and ensuring implementation of the same.

• Initiate & implement actions for measuring, monitoring & improving process capability.

• Training and guiding teams on towards identifying factors are critical to quality, reducing process variation, improving capabilities & increasing stability.

• Customer interface for monitoring & analyzing.

• Customer feedback for both internal & external initiate counter measures for improvements.

• To conduct periodical audits to ensured adherence to systems.

• Monitor the effectiveness of preventive and corrective actions taken.

• Setting up the QC system for manufacturing processes with reference to CTQs (Critical to Quality) of product & process quality.

• Refine & strengthen the existing quality systems based on the above.

• Overseeing implementation of quality tools, to streamline and standardize workflow.

• To participate pilot lot audit and coordinate with projects for smooth implementation of new product into production phase.

SYSTEM QUALITY & MR

Developing frameworks are quality standards, procedures & systems implemented.

Assisting in revamping workflow processes for integration of quality systems and effective implementation of Quality Management systems.

External & internal system audits on a periodic basis

Monitoring the effectiveness of the quality system by organized and coordinates with internal quality audits.

Improve and sustain quality systems in line with ISO 9001-2015.

Quality Control Engineer (QC) - Vijay CNC works, Nasarathpettai, (May 2013 –Nov 2014)

Quality Control Engineer - Preci Cut Technology, Porur, (August 2012 – April 2013) Responsible for

• In process -Inspection / Verification & Validation of parts.

• Approves finished products by conforming specifications, conducting visual and measurement tests, returning defected products for re-work.

• Preparing and maintaining first off inspection, middle off inspection, last off inspection reports, Data sheet, Activity, Process and Quality chart.

• Implementation 3C&5S systems.

• Collecting, updating, and filling all relevant inspection records. SKILL SETS

Quality system ISO 9001: 2015 & Basic API & ISO 3834 Standard.

Problem solving techniques using7 QC tools & 8D.

Quality auditing

Process (Machining, Cutting, Platting, Fab, Blasting, Thermal Spraying & Painting).

Material knowledge & Tests Core tools of APQP, PPAP.

Portable CMM (CAM 10) ERP Systems (SWOT).

Mistake/Error Proofing. Record of All Gauges, Testing Equipment’s and Instruments.

Preparation of calibration plan, maintaining records of calibration of Testing Equipment’s, Precision instruments & gauges.

Technology upgrades in inspection and measuring instruments and implement attribute gauges based on feasibility.

Monitor calibration of IMTE. All gauges MSA studied.

History Card maintained

All Plug Gauges are Internal calibration &Validation. TPI Calibration Reports (NABL Approved). ACADEMICS

Qualification College, University/Board Year GPA

B.E.

(Mechanical Engineering)

ST. Josephs colleges of Engg & Tech, 2008-

2012

8.08

HSC Govt. Hr. Sec.School, Pandanallur 2008 71.41%

SSLC Hr. Sec.School, Gangai Konda Cholapuram 2006 73.60% INTERPERSONAL SKILLS

Ability to rapidly build corporate relationships and trust.

Excellent ability to adapt to changing work environments.

Customer centric approach

Learn & Listen skill. motivating Team Subordinates.

Cost consciousness

Eagerness to learn and create

Initiative & drive Eye for details & capturing variations Leadership & team building Interpersonal skills.

TECHNICAL PROFILE

American society For Non -destructive Testing (ASNT) Level- II Certificates in

● Magnetic Particle Testing

● Dye Penetrate Testing

● Ultrasonic Testing

● Radiography testing

● Visual Testing

Internal Quality Auditor Certificate in QMS in line with ISO 9001: 2015. AWARDS AND ACHIEVEMENTS

Awarded Mechanical dept. topper (2012).

Awarded most Innovation & Significant performer in 2017 at Sri fortune Engg Corp. PERSONAL DETAILS

Father’s Name S.Ramalingam

Date of Birth 13.03.1991

Permanent Address 35, Koothanur,

Thirulogi (Po),

Thiruvidaimar

udur (Tk),

Thanjavur (Dt)

-609804.

Nationality Indian

Languages Known English, Tamil (Read, write &speak) Sex Male

Marital Status Single

Passport Number L6068562

DECLARATION

The information provided above is true to the best of my knowledge. I will try my best to do the work assigned to me without any postponement. Hope you will give me a chance to prove myself.

Place: SIGNATURE

Date: (PARTHIBAN.R)



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