Professional Profile:

Inspection, Planning, Mechanical Engineering, Construction Operations,

Pipe Fabrication, Erection& Testing, Maintenance & Piping Operations, Quality Management, Team Management

Professional Overview:

Enterprising professional more than 20 years of experience in Project Management & Inspection, Construction Operations, Maintenance Operations, Design & Drawings, Erection & Fabrication, Testing, Piping Operations, Quality Management and Team Management. Presently associated with Grace Rock International, Doha, Qatar as Construction Manager. Skilled in leading fabrication, maintenance & erection of heavy structures, pipelines. Adept in preparing detailed fabrication drawings. Extensive experience in strategizing and spearheading shutdown projects within set quality and time parameters. Deft in swiftly ramping up projects with competent skills and ensuring on time deliverables. Experienced in maintenance/operations of a wide spectrum of equipment’s and Inter connected Piping.

Adept at preventive and breakdown maintenance of various Equipment. Excellent communication, analytical & problem-solving skills. Skills Pyramid:

Mechanical Engineering

Project Management

Preventive & Predictive Maintenance

MTO, Procurement, Fabrication and Erection

Field Measurements & Piping Modification, Tie-In & Hot Tapping Inspection & Testing

Isometric, 2D & 3D Drawings, P&ID and As-built

Shutdown/Rundown Coordination (Management)

Domain Skills:

MANFRED WILFRED

QA / QC Engineer Piping & Mechanical

Nationality: Indian

Date of Birth: 13 May 1971

2

Steered maintenance operations and tendering process for Qatar Gas North Plant.

Significantly contributed in successful execution of 5 expansion projects across Refineries and Steel

Plants along with 24 Shut-down projects on behalf of multiple client companies.

Successfully managed complete welding and fabrication operations throughout major, unforeseen shutdowns across Ammonia, Urea, Cogeneration (Cogen), Urea-Formaldehyde Concentrate (UFC), Melamine, Refinery, Petrochemical and Steel Plants

Drafted detailed Isometric, fabrication drawings and sketches to drive fabrication activities via trigonometrical calculations and complex field verifications to develop innovative formulas.

Preparation of Method Statement, Inspection and Test Plan, checklist, procedures and review of construction drawing.

Coordination of NDT Inspection and Testing (Hydro, Pneumatic & Service) Core Competencies:

Construction Operations

Maintenance & Operations

Design & Drawings

Quantity Surveying

Erection & Fabrication

Inspection & Testing

Statutory Compliance

Pre-commissioning & Commissioning

JSA /Safety Operations

Reports/MIS

Quality Management

Team Management

Employment Chronicle:

Currently Engage with MILAHA Gas & Petrochem division as Piping in charge on FSO Conversion Project.

Review, Comment and accept Isometric and P & ID (Cargo system (Loading, Unloading, Suction, Flushing & Inside pump room) IG System, Fire Water System 3

(Above Deck, Heli Pad & Inside Engine Room), Produced Water, RO Plant Piping, Fresh Water & Hazardous Drain) Review Contract Proposal, MTO, ITP, MIR, MTC, WQT, WPS and RFI.

Inspection, Witnessing, Review and accepting the Piping System. Prepare Project Dozier and completion Certificate. Mar18 – Till Now with Grace Rock Qatar, Doha, Qatar, as Project QC Engineer/ Manager

Project management services including Maintenance operations

(Scheduling, Monitoring and Controlling the site operation & Support services) provided to WELLBRED Qatar in Qatar Gas

Develops project objectives by reviewing project proposals and plans; conferring with management.

Preparing method statement, QA& QC Plan, determines project responsibilities by identifying project phases and elements; assigning personnel to phases and elements; reviewing bids from contractors. Determines project schedule by studying project plan and specifications; calculating time requirements; sequencing project elements. Controls project costs by approving expenditures; administering contractor contracts.

Since Aug’14 – Dec’17 with Qatar Fertilizer Company

(QAFCO), Doha, Qatar as Site2 Coordinator

Coordinated execution & inspection of all welding and fabrication related operations for QAFCO Site 2 (Qafco5&6, UFC 85B, Utilities, COGEN-2, Bulk Hall E&F and Cooling Tower).

Reviewed obstruction/ breakdowns and took steps to rectify the equipment through application of troubleshooting tools

Conducted Job Safety Analysis (JSA) in live ammonia, urea, UFC, Cogen, and heat recovery steam generator (HRSG) process plants; identified potential hazards and integrated accepted safety & health standards Utilized and implemented JD Edwards EnterpriseOne software to prioritize work orders, requests and reserve job materials in alignment with QAFCO standards.

4

Formulated piping deliverables from engineering contractors involving plot plans, P&ID’s, equipment location plans, Isometric drawings, line designation tables and standard piping details.

Administered the overall piping operations for the Fabrication, Erection, Testing and Commissioning of piping system.

Executed modifications in the pipelines in close coordination with external agencies encompassing Field measurements, material verification, selection of pipe size, material and thickness as per the specifications. Since Apr’04 – July’14 with Qatar Fertilizer Company

(QAFCO), Doha, Qatar as Technician 1

Worked as Shutdown coordinator (Fabrication & welding) for Ammonia plants in

Qafco 1, Qafco 2, Qafco 3, Qafco 4,, UFC and Melamine plants (World’s Largest Urea and Ammonia producer) Used JD Edwards EnterpriseOne software to prioritize work orders, requests, receive the necessary permits, and reserve materials.

Material Receiving inspection of all Pipes and fittings, Gasket, valves, flanges, bolts & nuts in compliance to material list, mill certificates, test reports and correct material specification in alignment with QAFCO standards.

Responsible for inspection of pipe spools for shop fabrication such as fit-up, dimensional and visual inspection as per Standards. Liaised with Inspection, Production, and Planning Departments to ensure effective planning and execution of project/maintenance tasks for high pressure and static equipment, such as boilers, super heaters, vessels, heat exchangers, and drums while fulfilling a high volume of work orders Steered technical repairs by changing reformer tubes, pigtail tubes, and dog legs; orchestrated internal modifications to exchangers by interchanging hot and cold sides

Highlights:

Installed and removed diaphragms, lip seals, and membrane gaskets; coordinated for structural / piping fabrication and erection jobs. Coordinate NDT subcontractor regarding RT joint, MT/PT joint, UT joint and PWHT 5

joint. Witness hardness test execution, positive material inspection, penetrant test and magnetic particle inspection.

Contributed as a Shutdown Coordinator for numerous ammonia plants on behalf of the company. Managed piping technical queries and investigated the related problems, including the drawing of field sketches Effected changes in the routing of pipe, supports, and so on in accordance with the Site Engineer’s request as well as the process requirements May`97-Sep`03 with Al-Suwaidi Industrial Services Co., Jubail, Saudi Arabia

Piping Foreman / Mechanical Inspector/ Materials Co-Coordinator Inspection of joint preparation, fit up, butt joints and welds. Preparation of inspection requests NAPIS, Fabrication Inspection reports, fit up Inspection reports, test package and weld maps. Preparation of the welding history sheet.

Coordination of Third-Party Radiography and PWHT Activities including Preparation of permits for NDE activities.

Review of test packages for NDE clearance.

Line checking prior to Hydro test and Preparation of Check Lists. Scheduling, Conducting and Witnessing the Hydro / pneumatic tests with client.

Documentation of tests packages after testing.

Reinstatement of piping system after pressure tests. Responsibilities taken as Material Co-coordinator

Reporting to the site Engineer.

Requesting and issuing the pipes, fittings and materials as per project specification from the client Saudi Aramco.

Coordinate with NDE crew for material grade identification. Responsibilities taken as Piping Foreman

Prepare detailed Fabrication Drawings and Sketches to guide the Piping Crew.

Fabrication (by self-developed programmed formulas) of piping Spools, Structural steel and supports as per the Priority List. installation of pipe spools and Tie in and assist Hot Tapping works in the field.

Assist Piping crew to resolve any fabrication and installation conflicts with the aid of Piping Engineers.

6

Supervision of piping jobs like pipe Spool Fabrication, Piping Erection, Modifications and Tie – ins.

Supervision of structural fabrication and erection jobs like Cable bridge, Pipe bridge and access platforms.

Coordination with project management team and Refinery Operations for work scheduling and permits.

Conducting the Pneumatic tests, Hydro tests and Service tests before handing over the piping system.

Mar`96-May`97 with Mohd. Abdul Wahab, Dammam, KSA

Foreman

Aug`93-Mar`95 with V. Industrial Training Centre,

Kollam, Kerala

Instructor-Mechanical

Education & Credentials:

1992 Diploma in Mechanical Engineering from Department of Technical Education, Government

of Kerala, Perintalmanna

IT SKILL SET: AutoCAD, JD Edwards EnterpriseOne ERP, Oracle Primavera P6, MS Office

Materials Familiarity: CS, LTCS, P 11, P 22, P 91, INCONEL-625, INCOLY 800HT, SS (304, 310s, 316,

321, UR-GRADE, DUPLEX, Super DUPLEX & SAFUREX), ALUMINIUM, TITANIUM

Trainings:

PC Application & Techniques from STDC Trivandrum, Government of Kerala, India

Level 1 & Level 2 in AutoCAD 2000 from Institute of Human Resources and Development for Electronics (IHRDE), Kerala, India Primavera P6

PMP

Linguistic Ability:

English, Hindi, Malayalam, Arabic

Contact Details

adwrna@r.postjobfree.com

adwrna@r.postjobfree.com

Mob: No: 55176901

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