M.R.SANTHOSH KUMAR

SPIE OIL AND GAS LIMITED

NIGERIA

+971*********-WhatsApp

+919*********

adwkzl@r.postjobfree.com

adwkzl@r.postjobfree.com

Senior Mechanical Supervisor, having 27 years of experience in Oil & Gas and Petrochemical Industry in various onshore, offshore and FPSO.

CAREER OBJECTIVE

To be a part of a fast growing company that provides the opportunity to prove my mettle and the space to develop myself into a pioneer in the field of my work and exploit my skills to the benefit of the company.

I’m looking to develop my expertise in new concept development, and validation within a forward thinking company based in UAE.

PROFILE

Senior Mechanical Supervisor with 27 years of immense experience in oil & gas and petrochemical industry. Having good exposure in erection, fitting, alignment, routine, preventive, corrective, breakdown maintenance, overhauling of rotating and static equipment like Turbine, Pumps, Compressors, I.D. Fans, F.D. Fans, Blowers, Gear Boxes, Heat Exchangers, Furnaces, Fin Fan, Vessels, Boilers, Tanks, Reactors, Valves and Pipe line. Monitoring and recording all parameters like temperature, vibration, pressures and speed. Inspection of rotating and static equipments. Carry out test runs of equipments, including commissioning and pre-commissioning and raising punch list and clearing punch list items, preparing check sheets & procedures and closing work orders as per schedule.

EDUCATIONAL QUALIFICATION

Diploma in Mechanical Engineering, Board of Technical Education, Kerala, India.

Luna Institute of Engineering-Year-2008

Pre Degree, Kerala University.

Secondary School Leaving Certificate

Packages: MS Office (Excel, Word, Outlook)

PROFESSIONAL TRAININGS

01) Turbines and troubleshooting of Turbines under NCCER (National Centre for Construction Education and Research.)

02) WEIR PUMPS

03) Rolls Royce Turbines

04) ADNOC ONSHORE Maximo

05) FLOWSERVE PUMPS

06) NIJHUIS PUMPS & MTU ENGINES

07) Rotating Equipment: Intro to Gas Turbines, Pumps & Compressors, and O&M.

08) Pumps & Compressors Predictive Maintenance & Diagnostics

09) ASME process Piping, Valves, Flanges & Fitting Standards

10) Machinery Root Cause Failure Analysis (RCFA)

11) Air Compressors Maintenance Inspection & Overhaul

12) MOL Pumps Maintenance & Overhauling (Flow Serve) for Mechanical

13) Mechanical Maintenance in Industrial Plants at LAMCO Workshop – Abu Dhabi

14) Gas Turbine Maintenance, Operation & Troubleshooting

15) Pumps & Compressors Operation Maintenance & Troubleshooting

16) Opt align plus

17) UNISUP (SAP)

18) First Aid-CPR (ADNOC, TOTAL OIL and RAS GAS)

19) Be Safe & Be Safe Observer Training

20) H2S and SCBA (ADNOC, TOTAL OIL and RAS GAS)

21) Permit to Work (ADNOC, TOTAL OIL, SABIC, KNPC and RAS GAS)

22) Acid Gas Injection

23) Bosiet (survival) and HEUT

24) Fire Fighting Essentials

25) Task Risk Assessment

26) Facility Response Plan (TRT Specific) Training

27) DGS (Down Graded Situations)

28) EXXON MOBIL VANGUARD WRITERS FOR PROCEDURES

29) EXXON MOBIL WORK MANGEMENT SYSTEM (WMS) PH, AAF, AA

30) IPES (VERSION OF SAP)

WORKING EXPERIENCE

JULY 2022 to till date

Working as a MECHANICAL SUPERVISOR EXXONMOBIL ERHA FPSO through SPIE OIL AND GAS

August 2020 to JUNE 2022

working as a SENIOR PMC MECHANICAL MAINTENANCE TECHNICIAN with ADNOC ONSORE through WORLEY ENERGY CANDA LIMITED and continuing the same roles and responsibilities below

Feb-2011 to April 2020

SR.MECHANICAL MAINTENANCE FOREMAN in ADNOC ONSHORE,UAE

Execute jobs, setting priorities, assigning tasks, necessary interventions and final checking and confirmation on completion of jobs in safe manner, leading a team of technicians, fitters, trainees, helpers and contractors, co-ordination with other departments like operation, instrument, electrical, corrosion & inspection and other facilitating services logistics, lifting, scaffolding etc... Active assignment and participation of routine, preventive, corrective, breakdown maintenance and closing work orders as per schedule. This is the first thing to conduct a tool box safety introduction before commencing the activity, about the hazards and risks related to job and selection of the right tools & PPE. MAXIMO. Closing work orders as per schedule with all history of maintenance and spares & consumable used. Creating DTR, MCAD (ICMR), Task orders, Work orders

Also managed several major roles in pre commissioning, commissioning and start up and maintenance of MPS (MAIN PUMPING STATION), and JENBELDHANNA TERMINAL.REVERSE FLOW FACILITIES installation, identification and clearing of punch items, pre commissioning, commissioning and start up and maintenance.

April-2008 to Dec-2010

SENIOR MECHANICAL TECHNICIAN in FPSO AKPO with Total Oil, NIGERIA

Assist Supervisor for inventory, review, records of spare parts and tools and raising requests as per requirement. Daily meetings with supervisor for findings & actions during routine checks, completion & progress of other PM, PDM, CM, break down maintenance activities, critical issues, schedules, next day activities requirements and other necessary matters. Each day managing at least of five permits and performing the jobs with all the required measures such as Generic J.S.A (TRA), M.S.D.S, Lifting Plan, M.O.C, concerned certificates like Isolation, confined space, excavation, inhibition .etc.…, and giving a narration about the requirements of these documents to my colleagues and keeping an eye on them, Considering Housekeeping, case study and knowledge sharing, are major concern in maintenance. Reporting all near misses abnormal condition anomalies and incidents as a practice. All the required courses and trainings I am attending as mandatory, also training and development of trainees, juniors and new comers. Participation and conducting of HSE meetings, training, safety talks, sessions and drills.

Paying special attention about safety equipments like free-fall life boat, davit and fast rescue boat and deluge systems.

Execute jobs, setting priorities, assigning tasks, necessary interventions and final checking and confirmation on completion of jobs in safe manner, leading a team of technicians, fitters, trainees, helpers and contractors, co-ordination with other departments like operation, instrument, electrical, corrosion & inspection and other facilitating services logistics, lifting, scaffolding etc... Active assignment and participation of routine, preventive, corrective, breakdown maintenance and closing work orders as per schedule. This is the first thing to conduct a tool box safety introduction before commencing the activity, about the hazards and risks related to job and selection of the right tools & PPE.

April-2005 to Feb-2008

MECHANICALFOREMAN with Raslaffan Liquefied Natural Gas Company (RASGAS) Doha, Qatar

Managing Oil & gas field & workshop of overhauling, predictive, corrective and preventive maintenance of rotating and static equipment’s such as centrifugal, rotary, screw, & reciprocating compressors & pumps, fin fans, blowers, gearboxes, diesel engine, flare stack, boilers, tanks, vessels, instrument air & Nitrogen packages, shell & tubes, plates heat ex changers, accumulators, pipe lines, pipe line pigging, mechanical valves(gate, globe, butterfly, ball, NRV, PSV, TSV, strainers, filters, orifices, etc.. Maintenance and replacement of precision parts like dry gas & wet mechanical seals, maintenance of rolling/plain bearings, tilting pad bearings & couplings. Experience & knowledge about and using measuring tools such as calipers, micrometers, dial & feeler gauges, mechanical maintenance instruments such as induction heaters, belt tension laser alignment instruments. Experience & knowledge of coupling (laser, dial gauges, & straight edge) alignment (including both hot and cold) procedures. Each day managing at least of five permits and performing the jobs with all the required measures such as Generic J.S.A (TRA), M.S.D.S, Lifting Plan, M.O.C, concerned certificates like Isolation, confined space, excavation, inhibition .etc.…, and giving a narration about the requirements of these documents to my colleagues and keeping an eye on them. Considering Housekeeping, Reporting all near misses abnormal condition anomalies and incidents as a maintenance of loading arms coupling with ship(both manual& hydraulic couplings) N2 purging O2 test, maintenance of loading pumps, BOG(Boil Off Compressors), loading pressure, ESDV(Emergency Shutdown Valves), Firefighting systems in jetty, Hydraulic functions of loading arms, maintenance of gangway, storage tanks etc.. Well familiar with L.N.G loading ports, Extraction and retraction of loading pumps. SEA WATER INTAKE SYSTEM: Full maintenance, repair and re in stallion of BAR SCREEN, FINE SCREEN AND SEAWATER PUMPS. Such as overhauling and preventive maintenance of seawater pumps, rail and wheel replacement of bar screen, installation of stop logs and dewatering, mesh replacement, successful completion of jobs with divers, practice.

Jan 2003 to March-2005

MILLWRIGHT TECHNICIAN with AYTB for SABIC, SAUDI ARABIA

During my service in AYTB, I took part in several major shutdowns in SASREF and various Petrochemical plants such as SADAF, AR-RAZI, KEMYA, PETROKEMYA, SAFCO, SAMAD, N.M.C(IBN SINA), IBN RUSHD, HADEED, JANA,IBN ZAHR, etc. under SABIC. During the above period I was appreciated by Mitsubishi Heavy Industries, Ltd for the fully overhauling of 22.5 M/W Steam Turbine under my supervision in SAFCO (IBN BAYTAR).

Nov-2001 to Dec-2005

MECHANICAL TECHNICIAN with HP REFINERY, CHEMBOOR, INDIA

Out of normal maintenance activities I took major part of several major overhauling and alignment of rotating equipments with vendors and individually. Also for field maintenance, trouble shooting, preventive maintenance of all type of rotating and static equipments.

Aug-2000 to Sep-2001

MILLWRIGHT TECHNICIAN with Bourouge Alliance Bechtel Linde(ABL)

Erection, fitting, alignment pre commissioning and commissioning startup of heavy industrial equipments like Boilers, Turbines, vessels, huge pumps like boiler feed water pump, vessels, huge valves piping, structures Tanks, Reactor, ID$FD fans, EBARA sea water pump, BAR SCREEN, FINE SREEN and its rails and almost all equipments and its auxiliaries, In erection from the base level coordinating and inspecting with QC filling, alignment Installation of piping, Valves, preservation of critical equipments, commissioning and even maintenance also good knowledge about rigging, lifting, I was leading all the crews like erectors, fitters, riggers crane operators and working with big cranes like Libhere, Manitowoc, P&H etc….Transportation& Unloading of equipments, Well experienced with RFC (Ready For Commissioning) RFCC, snagging list $ punch list generating, punch clearance and extra work scope.

During the above period, I was appreciated by M/S Atlas CopcoEnergas, Nikkiso Co. Ltd, Ingersoll-Rand and Sulzer Burckhardt for my excellent performance in fully dismantling and re building of these equipments.

March-1996 to June-2000

MECHANICAL TECHNICIAN with KNPC, KUWAIT through FINESCO Intl

PM, PDM, CM, break down and shut down maintenance activities, my service with KNPC, I was deputed to Mina Al-Ahmadi Refinery for their M.R.T.A. Shutdown (3 Months) through Finesco. I was sent to Petrochemicals Industries Company (PIC) Kuwait for their ATA Shutdown.

Mar. 1991 to Nov. 1995MECHANICAL TECHNICIAN with SPIC through SAMSON

All Mechanical maintenance activities in Petrochemical plantsPM, PDM, CM, break down maintenance activities,

Capable of doing independently on trouble shooting, Preventive, Predictive and shutdown maintenance of all kinds of rotating and static equipment’s in oil & gas, refinery, and petrochemical industry

ACCOMPLISHMENTS/ STRENGTH

GAS TURBINE: Mfg.GE, ALSTHOM, NUVOPIGNONE, RUSTON and ROLLS ROYCE. Primary and secondary Air filter replacement, combustion chamber removal, and transition Pieces cross fire tubes and spark plug removal, labyrinth clearance checking &replacement, tilting pad journal & thrust bearing replacement and alignment of turbine etc.

STEAM TURBINE: Complete overhauling, change labyrinth seal. Adjusted the speed, bearing changing, Float adjustments, Checking and setting of all clearances, adjustments of valves, T.T.V, (Trip Throttle Valve), Gland sealing Steam, Oil slinger, Changing of blades ( reaction, impulsion,reacting impulsion), including tree root. Checking of carbon brush, Setting turning gear (engaging and disengaging and setting, Centering rotor and Packing rings clearance and replacement.

CENTRIFUGAL COMPRESSOR: (Both horizontal split and barrel type).I took a leading role in group with company clients and independently for overhauling and replacing the rotor, run out checking of rotor, labyrinth seal clearance checking and replacement, Changing and assembling of mechanical seal & Dry gas seal, I can fix tilting pad, journal, (Sleeve Contact and tilting pad) & thrust bearing, opening the hydro fit taper couplings and hydro fit thrust disks and fix back the couplings, fixing of RTD and alignment of motor with compressor(both cold &hot alignments), If turbine offset alignment also.

RECIPROCATING COMPRESSOR: Replace the piston, and run out checking of piston rod, piston ring and rider ring replacement, checking and setting of frame end & outer end clearance, suction & discharge valve overhauling & replacement, stuffing box radial and tangential ring packing ring & oil scrapper ring replacement, check all clearances including crank shaft & connecting rod big end and small end bearing etc.

CENTRIFUGAL PUMPS:Single stage & multi stage pump and sun dyne pump, overhauling, shaft run out checking & replacement, maintain clearance between impeller wear ring and casing wear ring, mechanical seal changing or gland packing replacement, check the clearance of journal and thrust bearing using plastic gauge or lead wire, and replace the bearings, adjust axial thrust and float, and alignment of pump with motor.

RECIPROCATING PUMPS : (Piston type and diaphragm type) Stuffing box gland packing replacement, suction discharge valve checking, pump gear box maintenance, diaphragm replacement, pressure regulating valve & stroke limited servicing etc.

ROTARY PUMPS: Screw pump, gear pump & vane pump, overhauling and repairing.

CRYOGENIC PUMPS: Closing foot valve and pulling out the pumps from the tank and full dismantling & re building and install back in the tank like L.N.G. Loading pumps, Ethylene Pumps of Ebara Corporation and Nikkisso Co. Ltd. Japan.

MECHANICAL SEAL: Assembling & dismantling of single seal, double seal, arrangement of seals like face to face, back to back & tandem seal with single, multi-spring and bellow type both balanced and unbalanced seals make John Crane, Sealol India,Flow serve and Durametalic Corporation.

HEAT EXCHANGER & FIN FAN: Shutdown maintenance & testing(shell test, tube test with test ring and shell & reverse test ) of fixed tube, U tube and floating head type exchanger, re tubing, checking of baffer plates, guide rods, can check and set fin fan blade angle, etc.

VESSELS COLUMNS AND REACTORS: Changing fixing and repairing trays like Bubbles cap, Ballast, screen, Sieve and Quench ban & Demister pads and aware of catalyst and filling of catalysts.

TANKS: Worked in both fixed roof and floating roof tanks, changing of wiper seal and breather valves,

VALVES: Overhauling of all types of valves like, Gate valve, Globe valve, Check Valve, Needle Valve, Butterfly valve, Ball Valve, etc. overhaul pressure relief valve and adjust set pressure.

ALIGNMENT:OPTALIGN&ROTALIGN, laser alignment method, Reverse Alignment with Graphical & Analytical Method and Rim & Face method with 3 dials and 2 dials, Offset alignment

LOADING ARMS&STORAGE: I have good experience with LNG storage and loading, maintenance of loading arms coupling with ship(both manual& hydraulic couplings) N2 purging O2 test, maintenance of loading pumps, BOG(Boil Off Compressors), loading pressure, ESDV(Emergency Shutdown Valves), Firefighting systems in jetty, Hydraulic functions of loading arms, maintenance of gangway, storage tanks etc.. Well familiar with L.N.G loading ports, Extraction and retraction of loading pumps.

SEA WATER INTAKE SYSTEM: Full maintenance, repair and re in stallion of BAR SCREEN, FINE SCREEN AND SEAWATER PUMPS. Such as overhauling and preventive maintenance of seawater pumps, rail and wheel replacement of bar screen, installation of stop logs and dewatering, mesh replacement, successful completion of jobs with divers, taking vital role such as leading of unskilled personnel in channel cleaning in a safe manner.

SUCCESSFUL COMPLETION OF PASSING&LEAK TEST OF VALVES FOR TIE INJOBS AND PRE COMMISSIONING. Also well experienced with Erection, fitting alignment of heavy industrial equipments like Boilers, Turbines vessels, huge pumps like boiler feed water pump, vessels, huge valves piping, structures Tanks, Reactor, ID&FD fans, EBARA sea water pump, BAR SCREEN, FINE SCREEN and its rails and almost all equipments and its auxiliaries, In erection from the base level coordinating and inspecting with QC filling, alignment Installation of piping, Valves, preservation of critical equipments, commissioning and even maintenance also good knowledge about rigging, lifting, I was leading all the crews like erectors, fitters, riggers crane operators and working with big cranes like Libhere, Manitowoc, P&H etc….Transportation& Unloading of equipments, Well experienced with RFC (Ready For Commissioning) RFCC, snagging list & punch list generating, punch clearance and extra work scope. Always maintaining a High Safety Standard and safe working practice as I worked with ADNOC, TOTAL, EXONMOBIL AND RASGAS. I played vital roles in 3 major projects in even in UAE, Borough, petrochemicals construction, ADCOP (MPS) project in ADNOC and most recently JEBELDHANNA REVERSE FLOW PROJECT which is having huge piping, structure and heavy equipments familiar with all standards and procedures, many time I appreciated with main clients for my exemplary safety performance, Good knowledge about Vendor Data Books, Drawings, P&I, mark up drawings and as built drawings. Was an ADNOC employ my day to day routines I am inter acting with many contractors and sub-contractors, receiving materials and equipments from logistics, meetings with planning, contractor’s delegates, also reporting to senior engineer and manager.

PERSONAL DETAILS

Name : M. R. SANTHOSH KUMAR

Date of Birth : 31 May 1973

Place of Birth : Maniyar, Kerala

Nationality : Indian

Name of Father : N. Ramachandran Pillai

Gender : Male

Marital Status : Married

Phone : +91-956*******/WhatsApp+971-*********

Languages Known: (Speak) English, Hindi, Tamil, Urdu, Arabic & Malayalam

(Read & write) : English, Hindi, & Malayalam

PASSPORT DETAILS

Passport Number: Z-3693971

Place of issue: Trivandrum

Date of Issue: 23 June 2016

Date of Expiry: 22June 2026

Permanent Address: MangalathuPuthenVeedu,

Maniyar P.O., Punalur,

Kollam (Dist.), Kerala

India – 691333

Phone +919*********

DECLARATION

I hereby declare that the details furnished above, is true to the best of my knowledge and belief. This resume correctly describes me, my qualifications and my experience, and I am ready to show the proofs on demand.

Place: ABUDHABI Name: M.R. Santhosh Kumar

Date-06-APRIL--2023

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