Resume

MOHAMED KHALEELUR RAHMAN

PRINCIPAL PIPING ENGINEER / TEAM MANAGER

Experience : 23 Years

TRANSFERABLE IQAMA

Latest Project Highlight:

Unique first of its kind Rehabilitation Project – Saudi Aramco

Original Project Name: Rehabilitation of Al Mu’ajjiz Crude Oil Terminal (RAMT), Yanbu Saudi Arabia

Reinstated facility name : Yanbu South Terminal (YST), Yanbu Saudi Arabia

Al Mu’ajjiz Crude Oil Terminal was a mothballed-with-crude facility since its inception by Iraqi Oil Company (IOC) in 1986. It was a without utilities type operating terminal rented on Saudi soil with Iraqi crude supply through 56” pipeline from Iraq along the E-W Pipeline passing through PS-5 & 6 under the control of Yanbu Crude Oil Terminal (YCOT) & OSPAS.

SA conducted feasibility study in 2011 and established a scenario to rehabilate and reinstate the facility with capacity enhancement from 1.6 to 3.0 MBPOD by means of Assessment, Refurbishment, Overhaul and Fitness for Service rehabilitation model. JGC Gulf International Company Ltd stayed back as a single prospective bidder for the project with Cost Reimbursable type project.

Project kick started with acquisition of archived manual drawings, specification & data sheets from the abandoned facility for digitization, up gradation and conversion to native and hybrid file for generation of a workable 3D Model.

Key Piping EPC Project Scope Outline :

Preparation of Assessment Packages in compliance with SAES, Specifications and governing International Standards for assessment of facility equipment.

Preparation of Design Packages for issue of bid / contracts

Preparation of Scope of Works for different packages.

Preparation of Engineering Review Packages 60 & 90%.

Preparation of Bulk MTO’s for issue of bid / contracts.

EPC Contract for Rehabilitation of 1 Million barrel X 10 Nos. Floating Roof Atmospheric Crude Storage Tanks.

Full Form Contract for Overhauling of Vertical Type Booster Pumps X 7 Nos.

Full Form Contract for Overhauling of mega capacity Loading Pumps X 3 Nos.

Full Form Contract for Design and Development of Surge Relief Skid and Pressure Release Skid with enhanced capacity.

Full Form Contract for enhanced capacity Custodial Metering Skids 6 streams.

Mid Form Contract for De-crudeing complete process piping network.

Mid Form Contract for Refurbishment/Overhaul of Valves from 6” ~ 56” to SA MSSD.

Mid Form Contract for Reinstatement of existing Cathodic Protection and installation of new CP System.

Mid Form Contract for existing 56” pipeline Integrity recheck by ROSEN SA

LSPB Contract for demolition and re-installation of three Loading Platforms with complete interface piping with additional suspended Surge Drum installation.

LSPB Contract for Firewater Network both On-shore and Off-shore Area with enhanced capacity Foam Tank.

LSPB Contract for Utilities in the Buildings.

LSTK Contract for batching of AL & AXL complete design and development for In-Plant and Off-Site facility.

LSTK Contract for Naphtha (C5) Injection to 56”, 48” & 36” E-W Crude and Gas Pipelines from Fractionation Unit of Yanbu Refinery(YNGL).

LSTK Contract for Installation of 56 X 48 Scraper Launcher/Receiver on 56 / 48 / 36 / 30 on existing E-W Pipelines and 12 X 8 Scraper Launcher/Receiver installation on 12 / 10 / 8” New Pipelines as per ASME B 31.4/31.8.

LSTK Contract for AFC with enhanced capacity

LSTK Contract for installation of Potable Water System covering On/Off-shore Areas.

LSTK Contract for Oily Water Disposal System from Terminal facility to KP-19 Area.

Preparation of Hydro test Packages, diagrams, loops for piping and pipeline networks.

Preparation of Tie-in Packages

Upon successful completion of all project work including relevant studies related to above listed key tasks in full compliance with SA Standards, Specification and Practices. PMCC milestone with SAPMT, various stakeholders including proponents was achieved envisaging pre-commissioning and commissioning activities with OEM Vendors.

Summary of overall experience:

Total Twenty three years of experience, as an Industrial Piping Engineer in various Oil & Gas projects. Experienced in developing FEED and Detail engineering piping design for green and brown field projects including in-plant process and utility areas, Off-site, Tank farm, Pipeline on-shore and off-shore conversant with International and Saudi Aramco Engineering Standards, Specifications and Procedures. EPC Execution, SOW preparation, Technical Clarifications and Job explanation for LSTK / LSPB Contracts, SOW preparation for assessment of piping systems-Fitness for Service.

Proposal ITB Verification, Technical Clarifications, Risks, Cost down Ideas, Optimization of Plot Plan, Conceptual development, Bulk & Speciality piping quantities, MH Estimation, EPC Execution Planning & Control, Basis of Design, General Arrangement, 3D, Material Specification, Mechanical and Material Handling. EDL, MOC, Vendor documentation and subcon coordination, IM, Co-ordination with client, stakeholders and CSD, Exceptional Item List clearance with PID, Proponent, O&M.

Design Experience:

Covering all 23 years

Responsibly performed and involved in below listed activities as a minimum during the Engineering Design phase of the projects in compliance with Saudi Aramco Specification and standards:

Wall Thickness Calculation based on line classes

Preparation of Piping Material Specification and Piping Material Index

Preparation of Line Designation Table

Preparation of Valve Data Sheets as per client specification

Preparation of Stress Critical Line List

Preparation of Tie-in Schedule / Index

Preparation of Tie-in packages

Preparation of Interface Matrix – piping scope

Preparation of Safety Instruction Sheets for hydro test pressure selection

Interface Management Plan – piping scope

Preparation of Piping Standard Drawings

Preparation of Consolidated Bill of Material for Bulk and Speciality Piping Items

Preparation of Piping Material Requisition and Data Sheet

Technical Clarification with vendors for material finalization

Preparation of Hydro Test Pressure Calculation

Preparation of Hydro Test Diagram for system and sub-system

Preparation of Hydro Test packages system wise

Hot Tapping Calculations and client approval

Preparation of Pipeline Area classification specification

Plot Plan Optimization

Overall Plot Plan development Custody

Facility / Unit Plot Plan development

Conceptual Piping Arrangement development

3D Model clash Check

Conduct Stress Analysis review and prepare report for client submission

Pipe Loading Information to CVL – Interdisciplinary coordination

Develop complete Pipe Support Arrangement for all systems

Preparation of Standard Pipe Support Drawings

Preparation of Engineering Deliverable List for client submission

Vendor Document Review and comment

Vendor Co-ordination for bulk and speciality piping items

Compilation of Design Review Packages (30/60/90%) for client submission

3D Model Review Package

Overall Man hour Estimation

Isometric Drawing Preparation

Piping Arrangement Drawing preparation

Piping Support Schedule extraction from 3D

Preparation of Bill of Quantities for verification and Material Handling

Execution Experience:

Covering almost 7 years

Review of sub-con SpoolGEN packages for assessment/evaluation of bill of quantities

Inter disciplinary co-ordination for early work planning

Vendor co-ordination for material deliveries as per priority order

Approval of prioritized spools for prefabrication

Contractor fabrication shop activities progress monitoring

QA/QC activities follow up at the fabrication shop

IDC of civil foundation drawings for co-ordinate alignment with piping drawings

Final Finish Grade Elevation confirmation with IFC civil to piping drawings for installation levels of Equipment and Piping

Pipe Rack installation and corresponding tire TOS Elevation confirmation for piping installation and alignment with interface items, pumps and package nozzle orientations for piping installation

Conduct line check as per IFC P&ID’s, material check as per ISO & PMS, Support check as per Stress Analysis recommendation

Nozzle Alignment check for equipment, pump and package as per IFC Vendor drawings

Preparation of field change(FS) drawings from site

Preparation of Tie-in and Hydro test packages for client review and comment cycle and final approval

Expedition of long lead items

Expedition of Client Approval for receiving inspection reports for smooth issuance to contractor

Conduct system wise construction progress management

Company stakeholder walkthrough punch list item clearance

Pre commissioning checklist clearance

Hot Tapping Calculation approval by client in compliance to SA HTSU team

Hot Tapping fitting procurement to be carried out in due consultation with SA HTSU team

Co-ordination with P/L division, company stake holders, contractor, SA HTSU and Vendor in smooth synchronized manner

Preparation of Planning and Control of pre commissioning activities

Period : May 2019 – Oct 2021

Position : Consultant Engineer

Company : Petrocon India Pvt Ltd, Bangalore

Project : Outsource Job from BEC Saudi Arabia

Job Profile :

Study and review of client job order request. Review the man hour estimation prepared by assigned lead based on required deliverables by the client. Conduct internal review for finalization of the proposal bid. Client communication for establishment of justification for bid value. Negotiations for up scoping, schedule impact, variation in cost. Product quality assurance. Product internal review by both methods at home office and from home. In parallel to all assigned activities at workstation, I was actively involved in not limited to the following below listed activities:

Up skilling through coursework and study in piping domain

Registering for webinars and discourses in up gradation

Getting abreast with current project scenario’s in the kingdom and work share planning for companies.

I have learned to be resilient, flexible and open to change and I am now excited to leverage my skills in a new way to improve user experience for the company.

Volunteered vulnerable families for check-up’s and vaccination during pandemic.

JGC Gulf International Ltd

Period : Jan 2009 – May 2019

Contract Completion

Position: Team Manager

Job Profile :

As a team manager overall responsible for piping EPC execution. Department activities, WIP updates, MP optimization, Design/Model reviews with client, LL preparation and implementation, Project closeout, Manning plan, Technical Queries, Clarification and justification to client

Project : Tatweer- 2 GDU Trains,

Client : Tatweer Petroleum Bahrain Client :

Position : Proposal Lead Engineer

Period : Aug’ 2018 - Dec’ 2018

Description : Installation of two new trains of Gas Dehydration Unit at CGDF receiving wet gas from 11 new wells consisting 150 Km of pipeline as part of NAG Field Development Phase II Project

Project : Vapour Recovery System for SMT Bapco

Client : Bapco, Bahrain :

Position : Proposal Lead Engineer

Period : Apr’ 2018 - Jul’ 2018

Description : Installation of a Vapour Recovery facility for new TTLR with an intermediate storage of Rich Amine at the Sitra Marketing Terminal.

Project : Rehabilitation of Yanbu South Terminal

Client : Saudi Aramco, Yanbu KSA

Position : Principal Project Engineer

Period : Mar’ 2016 – Mar’ 2018

Description : Construction Management and Pre commissioning of the upgraded Yanbu South Terminal facility for commission of Crude Export

• Conduct job explanation meetings with prospective construction sub-contractor for assigned

construction package for YST facility.

• Facilitate Assessment activities through TPI sub-contractors for various existing facilities

• Review and comment TPI assessment reports.

• Reply company stake holder queries for engineering and assessment packages from

SAPMT side.

• Prepare and submit CRM for CSD Approval for engineering/construction & assessment

clarification.

• Monitor contractor progress, provide solution for construction issues

• Schedule and Conduct weekly progress meeting for all sub-contractors

• Co-ordinate Interface Management with contractors in schedule priority

• Co-ordinate intermediate and final 3rd party risk assessment sessions

• Co-ordinate with sub-contractor for scheduled completion of process/utility system and sub-

system.

• Co-ordinate with company stake holders for mechanical completion start up

• Co-ordinate with company stake holders for the close out of exception item list

• Plan and co-ordinate vendor specialist visit for facility installations and FAT

• Plan and co-ordinate pre-commissioning activities with sub-contractors

Project : Rehabilitation of Al Mu’ ajjiz Crude Oil Terminal

Client : Saudi Aramco, Yanbu KSA

Position : Principal Piping Engineer

Period : Oct’ 2013 – Feb’ 2016

Description : Engineering Procurement and Construction management for the rehabilitation of an existing 33 year old mothballed Crude Oil Export Terminal facility commissioned by Iraqi Oil Company, IRAQ. Facility upgradation with extensive modifications in the Onshore and Offshore Areas to increase the capacity to meet current demand. All modification to be in accordance with current SA Standards and Specification. Installation of new pipeline from YNGLFD to KP 19 for C5+ Injection with jump overs on existing 56”, 48” & 42” pipelines in the East West corridor. Rehabilitation of the existing 42” EWMZ-1 nitrogen purged pipeline to Al Mu’ajjiz Receiving Area having five identified repair locations as per assessment report recommendations from ROSEN. Assessment and Refurbishment of existing 42”X48”Scraper Receiver with installation of Quick Lock Arrangement and Instrumentation Modernization.

Installation of an independent Waste Water Treatment Facility to handle the OWS and processing and disposal to sea 30 m deep as per mixing zone dispersion study recommendations from an US Approved agency.

Installation of a separate arrangement for the disposal of the OWS from the Crude Storage Tanks to mega size Evaporation Ponds in the KP-19 Area.

Project Activities:

• Formulate comprehensive piping scope of work from client’s DBSP package for the existing

mothballed facility, not in operation for more than 35 years and new engineering design

development.

• Generate corresponding piping engineering deliverables for all plant areas.

• Preparation of project narrative for 30, 60 & 90% engineering design review.

• Preparation of piping and equipment assessment scope of work for client approval.

• Evaluation of assessment reports for piping scope definition.

• Preparation of construction scope of work for client approval.

• Issue Technical Clarification to contractor queries and submit bid evaluation report for client

decision.

• Preparation of Estimation Request for BM/BQ and Cost evaluation by client.

• Conduct Design Reviews with client and other stake holders.

• Clarification of current SA Standards design applicability for the facility with SA CSD.

• Clarification of Management of change for engineering packages.

• Issue of final construction package for client approval.

Project : Ethane Cracker Expansion and Debottlenecking Project

Client : PETRO Rabigh, Saudi Aramco-Sumitomo, Rabigh KSA

Position : Piping Lead Engineer

Period : Jun’ 2012 – Sep’ 2013

Description : Enhancement of existing Ethane Cracker facility by adding three furnaces and associated process and utility piping arrangement and necessary interfaces.

Project Activities:

Conducted feasibility study for tapping new connections and interface with existing live facility

Development of conceptual pipe routing arrangement in existing facility with space constrains

Conduct adequacy check for existing PR for sustaining additional loads

Detail Engineering for three additional ethane Cracker Furnaces in line with existing

Evaluation of debottlenecking study for inclusion in new design

Preparation of Material Requisitions, Data Sheets, Technical Clarifications with vendors

Prepare TBE’s for client approval

Piping information to other disciplines for a seamless engineering and construction activities

Updating/Modification of existing of documents and drawings

Conduct Stress Analysis including interface systems for Thermal and Flexibility Analysis

Provide pipe support arrangement as per stress analysis recommendation

Developing 3D Model, review procedure and conduct 30/60/90% model review and comment incorporation

Preparation of Tie-in Schedule/Index, Tie-in package and Tie-in Kit with material for quick installation

Hydro test diagram, procedure, SIS Preparation

Preparation of Engineering Design Package for client review

Vendor documentation updating

Provide Field Engineering Support

Prepare and issue Field Changes / Modification as per construction and actual site conditions

Update 3D Model as per field changes

Prepare and Issue As-built drawings for client final record documentation

Project : TP- 2 Tank Batteries & Well Manifolds

Client : Tatweer Petroleum, Awali Oil Field, Tatweer Bahrain

Position : Piping Lead Engineer

Period : Apr’ 2011 – May’ 2012

Description : Installation of two typical Tank Batteries In Awali Oil Field for the processing of the back water received from specified SPF receiving wet services from several well manifolds

Project : Rabigh Phase II Expansion Project

Client : PETRO Rabigh, Saudi Aramco-Sumitomo, Rabigh KSA

Position : Piping Lead Engineer

Period : Aug’ 2010 – Mar’ 2011

Description : As part of IK SOW for common utility services for the expansion of existing megha petrochemical complex having seven packages for the production of nine new petroleum compounds.

Project Activities:

IK piping EPC Scope understanding for Engineering Design

Conduct feasibility study for early Tie-in work for multiple packages overall expansion

Interface co-ordination through central interface co-ordinator for interfaces with all packages

Attend preliminary, intermediate and final global interface meeting

Prepare project specification for IK Scope of Work

Develop facility / unit plot plans for central utility packages

Develop 3D Model, Review Procedure, Model Reviews with client and corresponding comment incorporation

Conduct Stress Analysis, support recommendation and report submission for client approval

Prepare and submit design review packages for client review and approval

Prepare +/- 20% BM/BQ Estimation

Prepare consolidated Bill of Material, MR and Dummy P.O;s for contractor purchases

Prepare and issue documents and drawings for construction at the execution phase

Prepare and issue Tie-in packages for construction

Compilation of final vendor documentation for construction

Project : Hout Expansion Project

Client : KGOC-AGOC, Khafji KSA

Position : Piping Proposal Lead

Period : May’ 2010 – Jul’ 2010

Description : Proposal for installation of an Onshore Facility with subsea piping in Hout region

Project : Khafji WTF3

Client : KJO Saudi Aramco, Khafji KSA

Position : Piping Proposal Lead

Period : Feb’ 2010 – Apr’ 2010

Description : Proposal for installation of a Waste Water Treatment Facility 3 in Khafji Plant along with injecting high pressure water to the wells

Project : Replacement of Desalinated Water line with RTR

Client : PETRO Rabigh, Saudi Aramco-Sumitomo, Rabigh KSA

Position : Piping Lead Engineer

Period : Feb’ 2009 – Jan’ 2010

Description : Successful installation of 16Km in-plant RTR piping in redundancy arrangement due to scaling identified inside of the CS Cement lined piping due to chlorination effect.

Project Activities:

Conducted comparative study between SS and Non-metallic pipe for desalination water replacement

Conducted feasibility study for existing network replacement pipe routing

Conducted adequacy check for existing sleepers and pipe racks to sustain additional loads

Piping Design – Detail Engineering, obtaining all existing documents and drawings

Conceptual Line Routing, conduct line check for clashes and interferences

Material Specification as per Project Specification and SA Standards and Specification

Vendor selection based on client RVL

Consolidated BM, P.O’s, Logistics and Material handing

Issue IFC Package for construction

Field Engineering Support

Tie-in / Interface co-ordination with different facilities stakeholders

Approval of Tie-in / Hydro test packages from client

Hydro test acceptance, pre-commissioning

DAR AL RIYADH CONSULTANTS

Period : Sept 2005 – Nov’ 2008

Position: Piping Engineer

Project : Ju’aymah Gas Plant Expansion – Ju’aymah ( K.S.A )

Contractor : Tecnicas Reunidas Group - Spain

Job Profile :

Review of existing P&ID’s, understanding IK SOW description for piping design for the addition of fourth Module. Develop piping arrangement having interface with existing facility. WT Calculation generate BM/BQ. Prepare MR, review V-Doc, technical clarification and TBE for client approval. Conduct mechanical analysis for support arrangement as per project specifications. Issue design package for client review and correspondingly for construction after comment incorporation.

Site co-ordination construction activities. Site queries, issue field changes. Incorporation of interface as-built points in the IFC drawings. Co-ordinate with PMT. Assist subcontractor in construction activity from design point of view. Monitor daily progress, co-ordinate with QA/QC team for final inspection with SA PID following client inspection plan and check lists.

AMS INTERNATIONAL

Period : May 2003 – Sept. 2005

Position : Piping Engineer - Design

Job Profile:

-Preparation of Bill of Materials for Bulk and Speciality Items

-Preparation of Line Designation Table, Critical Line List for Stress Analysis

-Valve take off from P&ID’s and Data Sheet preparation

-Preparation of Material Requisitions

-Vendor Document Review and Technical Clarification

-Stress Analysis of piping systems

-Preparation of Plot Plan, Equipment layout and Piping layout

-Fire Fighting Equipment layout drawings as per HSE P&ID’s

-Review of design calculations and fabrication drawings.

-Preparation of Tie-in Schedule

ENGINEERING CONSULTANT TECHNOLOGIES

Period: Aug 2000 – April 2003

Position: Senior Design Engineer

Period : Jan 1995 – Aug1996

Position : Design Engineer

Job Profile:

Go through for Piping Material Specification, valve Data Sheet, insulation hot/cold, painting etc. for Petrochemicals and Refineries projects. Coordination for PDS Modellers, Clash check activity, model review and Isometric extraction. Team member in piping activities for Food grade Hexane Project. First refinery project of JBT in which a computerized model on work station platform was developed utilizing PDS of Intergraph. General Arrangement Drawings, Isometrics, Bill of Material was extracted from the Model. Evaluation of new Vendor’s capabilities for piping items for enrolment as listed vendor for JBT.

SAUDI CABLE COMPANY, KSA OPERATIONS

Period: Oct 1996 – July 2000

Position: Production Engineer

Duties and responsibilities:

Review of process control sheets on all assembly lines.

Prioritize the job as per schedule plan.

Plan the coming job supplies with appropriate constructional features.

Enlist the major problems encountered on the assembly lines to maintenance department.

Achievements

Prepared ISO documentation for process area in lieu with the International Total Quality Assurance Procedures. Developed work procedure for material controller, for effective material handling and accurate inventory status. Developed working procedure for disposition of Non – conformance material, awaiting QC clearance.

EDUCATION

PMI Course for Certification

Plant Design, Construction and Maintenance PEDD Course, Saudi Aramco 2008

Certificate Course in Piping Engineering from IIT Bombay (INDIA) 2000.

Bachelor’s Degree in Mechanical Engineering from Bangalore University (INDIA) 1994

Diploma in Mechanical Engineering (MTT) 1989.

CONTACT INFORMATION

E-mail: adwdjm@r.postjobfree.com & adwdjm@r.postjobfree.com

Mobile : +966-*********

PERSONAL PROFILE :

Name : Mohamed Khaleelur Rahman

Father’s Name : Late Mohamed Kareemullah

Date of Birth : 27.10.1969

Nationality : INDIA

Religion : ISLAM

Passport Details :

Passport Number : W0630672

Date of Issue : 10.08.2022

Place of Issue : RIYADH

Date of Expiry : 09.08.2032

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