Manufacturing Engineer

IMMAD AHMED BIN QADIR

South Hill, VA ***** 346-***-**** *******@*****.***

PROFESSIONAL SUMMARY

Knowledgeable Industrial Engineer with Ten years of experience, skilled in process improvements, equipment design and cost reduction. Strategic planner and analytical problem solver. History of increasing productivity and maximizing efficiency.

Authorized to work in United States & required no sponsor in future. SKILLS

Process/Manufacturing/Production.

Repair & Maintenance

Total Productive Maintenance (PM/AM)

Inventory management & Procurement.

Kaizen, 5S, Lean, TOC.

Root cause analysis, Problem Solving.

Adherence to HSE policies.

WORK HISTORY

September 2019-Present

Manufacturing Engineer II Unifrax LLC (Rex Materials) South Hill, VA

Using TOC, Identify and drive continuous improvement initiatives, typically aimed at improving process performance, reducing process variation and product cost.

Work with project managers in scheduling, planning, BOM creation and execution of efficient transition from the project phase to production of the new development. (including PPAP & PFMEA)

Provide technical support for quality controls, tooling and production.

Support Technical Leaders in product trial runs and R&D orders.

Developing/revising process documentation and work instructions. (S.O.P and Flow charts)

Work with Safety committee and support in Pre-Task risk assessments, incident investigations and safety walks.

Review and design layouts using LEAN methodologies, Identify and eliminate TIMWOOD November 2018-May 2019

Continuous Improvement Engineer Professional Coating Tech. Inc, Cedar Hill, Tx

Provide support for process performance and product quality.

Create or modify standard operating procedures to help improve product conformance to specification and process capability; and maintain SOP database.

Conduct quarterly audits of QC processes.

Identify areas for improvement and produce realistic and coherent improvement plans Issue.

Corrective Action Reports and Performance Improvement Plans. March 2015-May 2018

Manager Maintenance & Sec. Operations Agility Logistics Karachi, PAK

Review operational information to understand methods & activities in services includes but not limited to schedule, process flow & engineering specs.

Scheduling of Preventive Maintenance programs through Maintenance Module. Design control systems to minimize operational issues and project cost.

Implementation of improved PM plan and reduced downtime of machines to 30%.

Developed Standard Operating Procedures & designs with clients & management.

Negotiated quotations. and contracts with vendors and manage inventory of spare parts. Conduct training of sub-ordinates to enhance their skills, efficiency & teamwork.

Conducted internal audits for Quality Management system. February 2014-March 2015

Assistant Engineer (Plant) Amreli Steels (PVT) Ltd. Karachi, PAK

Improved equipment/processes to facilitate less downtime and scrap Organized and directed maintenance shutdowns and startups.

Visually inspected and tested machinery and equipment, performing routine preventive maintenance.

Created improved procedures conducting root cause analysis and corrective action implementation for production processes

Supervise technicians in equipment maintenance and repair. May 2012-January 2014

Industrial Engineer Indus Pencil Industries (PVT) Ltd. Karachi, PAK

Developed processes to optimize plant’s lean concept application. Re-designed crayons casting molds & increase productivity to 60%

Designed and fabricated eraser extrusion line cuter by utilizing in-house resources and saved cost to 40%

Assist in scheduling, & Planning of maintenance activities of machines.

Organized training sessions for machine operators regarding Autonomous maintenance. Developed process lay-out for maximum production requirements with best possible utilization of labor force directed at one- piece flow

Evaluation of new projects.

EDUCATION

Bachelor of Engineering (Industrial & Manufacturing) – 2008-2011 NED University of Engineering & Technology, Pakistan ACCOMPLISMENT

Reduced scrap on a product line by implementing new design of stacking methods.

Improve productivity after R&D tests using alternate raw material. Also helped in scrap reduction.

Reduced maintenance cost to 25% by working closely with vendors and ensure supplied parts quality.

"Safety Champion" Acknowledgement by Agility Logistics. CERTIFICATIONS & SOFTWARES

Certified course on Maintenance

Management from Pakistan Institute of

Management Science.

Certified Course on Process Plant, Pipping

& Layout.

AutoCAD from AutoDesk

Liquid Planner (Project Management

&Scheduling)

Synchrono (Production Scheduling)

SolidWorks

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