Jules Gakuba, PE. Cand.

Industrial, Manufacturing & Quality Engineer

Certified Six Sigma, DMAIC

Tel: 226-***-****

Email: adwcd1@r.postjobfree.com

Jules Gakuba Email: adwcd1@r.postjobfree.com

756 Langlois Ave Tel: 226-***-****

Windsor, Ontario

N9A 2G8

OBJECTIVE:

Seeking a Manufacturing or Industrial Engineer position in a dynamic, progressive organization that provides a creative work environment and fully utilizes my technical, engineering and analytical skills to add value to the company.

SKILLS:

15 years experience in Automotive as a Manufacturing Engineer. Certified Six Sigma, involved in creation and implementation of Quality Assurance Management Systems (QMS) such as; ISO9001/QS9000, ISO.13485, ISO.14001, ISO.9100, DPS/DPQS, quality training, Lean Manufacturing, Six-Sigma and continuous improvement with techniques such as; DMAIC, PDCA, 5S, PFDs, VSM, Visual Management, Kaizen, TRIZ, SPC, Capability Analysis, Gage R

& R, DOE, ANOVA, regression analysis, Kanban and Poke-yoke/Error Proofing.

· Established and implemented Process Control Plans, FMEAs, DVP& R, Quality Procedures, Work Instructions, process flow

· diagrams, Measurement System Analysis (MSA) as well as fixture, gauging and tooling activities

· Increased direct labor performance 81% to 97%

· Responsible for safety in a 125,000 sq. ft. manufacturing area

· Project leader in engineering cost impact of poor quality

· Resolved supplier and customer quality warranty and claim issues

· Performed and implemented Continuous Improvement process and root cause analysis

· Team member coordinating PPAP submission activities as well as supplier PPAP review and approvals

· Facilitated NCCAs (Non Conformance Corrective Action), Containment actions, MRB, DRB activities

· Interfaced with tooling and manufacturing on gauging, fixtures and tooling issues.

· Facilitated DVP&R for design verification and APQP, SFMEA, DFMEA, PFMEA

· Performed SPC study, Process Capability Analysis (Cp, Cpk), Gage R & R, 8 D and 5WHY

· Proficient in reading blue Prints, GD & T

· Experienced in CNC Machining (turning and milling), high pressure die and injection molding, welding, brazing, soldering, metal fabrication, piping, heat treatment, press forming, stamping and integrated assembly processes and operations

· Motivated, with strong interpersonal and organizational skills, fast learner, flexible and a team player

EDUCATION:

Wayne State University, Detroit, MI. (September 2004 – December 2006) Masters of Science in Manufacturing Engineering (Specializing in Quality Engineering) Lawrence Technological University, Southfield, MI (September 1997 – June 1998) Bachelors of Science in Operational Management (Emphasis on Business Applications) St. Clair College of Applied Technology, Ontario, Canada (September 1994 - June 1997) Associate degree in International Business (Majoring in Global Manufacturing) Jules Gakuba, PE. Cand.

Industrial, Manufacturing & Quality Engineer

Certified Six Sigma, DMAIC

Tel: 226-***-****

Email: adwcd1@r.postjobfree.com

WORK EXPERIENCE:

Engineering Research, Windsor, ON (2012-present)

Position: R&D engineer

· Keen problem solver in ISO compliant environments with various machinery and tools.

· Proactively designs production lines, worker content and operational processes to ensure quality.

· Key source responsibility for delivery and sustainability of product quality and process optimization.

· Develop and evaluate new processes and improve current process efficiency, capability, and overall productivity in all areas of manufacturing.

· Troubleshoot tooling issues on plant floor by improving, testing and replacing existing tooling to resolve production and performance issues.

· Responsible for all facility safety to include monthly training, meetings and to resolve any safety issues using problem solving methods.

· Involved in a standardization project to create uniformity in tooling, processes and CNC programs for increased production and efficiency.

· Enhance and refine processes by applying continuous improvement and Lean Manufacturing techniques to key areas of production.

· Responsible for the programming and troubleshooting of CNC equipment. Chrysler Group, LLC, Auburn Hills, MI (09/ 2011- 2012) Position: Unit Leader

· Supporting the development and implementation of production processes in a World Class Manufacturing (WCM) environment focused on variations reduction through analysis of FTC/FTQ, Cp/CpK.

· Developing and facilitating advanced machining and assembly production processes and leading Manufacturing systems operation and integration initiatives to improve overall functionality and Process control for the unit.

· Developing enhanced manufacturing and production processes to reduce overall scrap and rework While improving overall equipment effectiveness (OEE).

· Identifying root cause and coordinating process improvement and savings actions in machining, Stamping and assembly while supporting all improvement activities required in the Production unit.

· Recommending and validating engineering and rework procedures. Jules Gakuba, PE. Cand.

Industrial, Manufacturing & Quality Engineer

Certified Six Sigma, DMAIC

Tel: 226-***-****

Email: adwcd1@r.postjobfree.com

Detroit Area Pre-College Engineering Program (March 5, 2011 – June 4, 2011) Position: Instructor, Engineering Design Principles and Prototypes Teach basic engineering and science skills to middle school students Encourage and prepare underrepresented youth (African, Latino and Native Americans) for a career in engineering or other technical occupation

Cobasys, llc; Orion MI (August 2008 – January 2010) Position: Industrial Engineer (Battery Module/Product Development)

· Lead cost reduction activities for series M888 and series 1000 modules

· Conducted cost analysis for all product development activities

· Executed the redesign and additions to the electrolyte fill machine

· Re-validated the machine for process capability while minimizing cycle time - Cpk target was 1.67 minimum

· Analyzed the impact of paste and the NiMH (Nickel Metal Hydride) in the battery module costs

· Liaison between Purchasing Department and Advanced Product Development

· Tracked manufacturing labor costs using Springboro process information, including cycle time, work force, machinery and process flow

· Tracked module material gross & net nickel costs for series 888 and series 1000 for Product Development Department.

· Supported activities involving BOM, DFMEA, DFM/DFA and other APQP-related activities

· Reduced design and process related scrap by 80%

· Assisted in new equipment design, buyoff, installation and debugging

· Eliminated wasteful inventory activities and discrepancies

· Engaged in lab procedures, to support engineers on battery electrical formation technology and other chemical components (pastes, tar, lithium-ions, etc) for battery products Simplex Systems Inc. Detroit, MI. (June 2007- August 2008) Lean Manufacturing Engineer (Continuous Improvement Team Leader)

· Analyzed and improved manufacturing processes by implementing SPC and lean principles as well as DMAIC methodology

· Conducted periodic accuracy checks and gage R&R for measuring tools

· Increased direct labor performance from 62% to 88%

· Decreased rework in this area from 13% to 5%

· Lean Manufacturing projects (decreasing the cost of inventory, scrap, quality rejects, and manufacturing cycle time)

· Project planning and design (benefits & cost analysis, feasibility studies & system design & concepts)

· Project development (technical process engineering, QA & Quality control, 3D modeling)

· Project implementation (project / program management, system integration & conversion)

· Documented current state and future state Process Mapping, gap analysis and gap resolution

· Evaluated process performance during trial runs for physical build and production using process capability analysis

· Utilized quality tools to identify top defects and applied root cause analysis and follow up logs, CARs, & NCCAs

· Designed and developed machining gauges and fixtures for product and process requirements

· Participated in APQP and PPAP activities, such as FMEA, Control Plans, Process Flow Jules Gakuba, PE. Cand.

Industrial, Manufacturing & Quality Engineer

Certified Six Sigma, DMAIC

Tel: 226-***-****

Email: adwcd1@r.postjobfree.com

· Participated in 8D and 5-Why problem solving teams to resolve internal and external NCR’s

· Compiled and analyzed data for rejects / reworks and warranty/claim issues

· Participated and assisted in resolving weekly top issues in the Customer Quality Review

· Analyzed customer complaints and warranty/claim issues, performing root cause analysis and implemented corrective actions

· Liaison with suppliers to resolve quality concerns as well as process improvements

· Identified and implemented modifications/ improvements in processes and tools through corrective/ preventive actions

· Trained technicians and production staff on SPC tools and techniques (control charting, gauging, tooling etc.)

· Performed other activities including: fixture design and fabrication, equipment procurement, facility layout and product flow, materials purchasing, methods and process engineering, labor supervision and daily production responsibilities

Chain-Systems Corporation. Lansing, MI. (November 2005 – May 2007) Manufacturing Engineer

· Liaison for supplier and customer quality issues and Continuous Improvement

· Participated in 8D and 5-Why problem solving teams to resolve internal and external NCR’s

· Compiled and analyzed data for rejects / reworks and warranty/claim issues and follow up actions

· Gathered quality requirements and documentation in order to implement the software based quality assurance system

· Configured and documented setups containing current state and future state Process Mapping and gap analysis

· Collected/analyzed quality data during actions such as Work in Process,(WIP), scraps and rejects

· Created and maintained quality tools on Oracle software such as Pareto and Control Charts and histograms

· Generated statistics including process capability (Cp, Cpk etc) in order to study and resolve quality problems

Total Casting Manufacturing, Detroit, MI (December 2004 – Nov 2005) Industrial Engineer (Power Train CNC Operations & Assembly)

· Wrote and implemented QS9000 procedures and manuals, work instructions, APQP, FMEA, Control Plans, SPC and MSA

· Liaison with both supplier and customers for quality issues and Continuous Improvement

· Participated in 8D and 5-Why problem solving teams to resolve internal and external NCR’s

· Compiled and analyzed data for rejects / rework from production and warranty claims

· Participated in weekly Customer Quality Review, resolved top issues and presented the results to management.

· Hands-on experience with several manufacturing processes; resolved manufacturing issues as well as purchased components

· Team member assisting and coordinating PPAP submissions

· Supported DVP&R for design verification, APQP for quality assurance, DFMEA, FMEA for reliability group

· Worked with production team to develop/implement PFD’s, VSM, Kaizen, Control Plans and procedures

· Development and implementation of Testing/Gauging and Inspection procedures

· Developed and conducted internal audits for QS9000 pre-assessment and training for quality conformance

Jules Gakuba, PE. Cand.

Industrial, Manufacturing & Quality Engineer

Certified Six Sigma, DMAIC

Tel: 226-***-****

Email: adwcd1@r.postjobfree.com

· Identified and implemented modifications/ improvements in processes and tools through corrective/ preventive actions

· Conducted periodic accuracy checks, Gage R&R for measuring tools and capability studies

· Trained technicians and production staff on SPC tools and techniques (control charting, gauging, tooling etc.)

PROJECTS

· Process planning, setup and optimization of a CNC Machine under the constraints of production cost and cycle time. process planning was carried out using step-by-step process selections and calculations of feed, speed and depth of cut for each machining operation in order to produce the given part (Drive Shaft) at the required production rate (80 Parts/hour), according to required standards and specifications.

· Designed improvements for a soft drink bottling plant using production and distribution planning as well as using Lean Manufacturing tools such as Kaizen, 5S, VSM, TPM, and increased throughput by 40% while reducing waste 20%

· Performed DMAIC (DOE, ANOVA and Response Surface Method)

· Developed VOC surveys and QFD Analytical Hierarchy Process (AHP), Failure Mode Effects Analysis (FMEA), and Design Verification Planning and Reporting (DVP & R) for a consumer product as a team project, in order to convert customer requirements into a feasible product for manufacturing.

COMPUTER SKILLS:

· Software: Minitab R-14, Statistics, Win Smith - Weibull, Primavera Project Planner and Oracle

· MS Outlook, Axapta (Advanced MRP)

· MS Project Planner, Oracle Applications (Quality Assurance Module)

· Modeling and Drafting: AutoCad-2000, & Igrafix

· Word Processing: MS Word & power point, UPK Developer

· Spread Sheets: MS Excel, MS Access

PROFESSIONAL AFFILIATIONS:

· Society for Quality Manufacturing (SQM)

· Society of Automotive Engineers; (SAE)

· Institute of Industrial Engineers (IIE)

CERTIFICATIONS:

· Project Management Engineering

· Order of the Engineer, Wayne State University, December 2006

· Certified Six Sigma, Wayne State University, August 2005 LANGUAGES SPOKEN:

· French (Fluent)

· Spanish (Good)

· Italian (Average)

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