AKASH PREM

Beena Bhavan, Perunguzhi(Po),

Thiruvanthapuram, Kerala-695305.

Mobile No.+91-807*******

Email ID: adwan9@r.postjobfree.com

CAREER OBJECTIVE

Production Engineer with overall Experience of 5 years looking for an Opportunity to work in a competitive and challenging environment so as to enhance my technical and personal attributes and to implement efficient working methods for the betterment of organization and thus to deliver a tangible value to my management.

EDUCATIONAL QUALIFICATION

Institution: Nandha Polytechnic College.

Qualification: Diploma in Petrochemical Engineering (D.P.C.E) Branch: Chemical Engineering.

Year: 2013~ 2016

Grade: 62%

Industry: Saint Gobain Gyproc India Pvt. Ltd. (Aug’ 2021 ~ Present.) Designation: Junior Engineer

Roles & Responsibility

RMH and CALCINATION:

SCADA Operation of Raw Material Handling Zone & Calcining Zone

Starting up and Shutting down Plant in safe and efficient manner.

Carrying Outpost shutdown and Pre-startup checklist.

Ensuring all the Quality parameters are within the Specified limit and Changing Process parameters if any Quality parameters are beyond the requirement.

Continuously Monitoring Trends of Material Feeding, Gas and Oil Flow, Feed-rate, Temperature.

Ensuring Periodic Maintenance of Equipments are carried out according to Planning.

Liaising with Site management to communicate any plant or process issues.

Calcining Plant Run-up by both Furnace oil and Gas based on Requirement.

Working closely with Technical Department to ensure all repairs and Inspection are carried out according to Plan during Shutdown.

Completing Shift safety checklist.

Basic Knowledge in RMH Equipments such as Hopper, Belt Conveyor, Impact Crusher, Belt Weigh Feeder, Silo, metal Detector, Magnetic Separator.

Basic Knowledge in Calcining Process Equipment such as Hot Air Generator, Rotary Valve, Hammer Mill, Classifier, Bag House, Drum Cooler, Bucket Elevator, Screw conveyor & Silo.

Monitoring of all site Emission points.

Maintaining 5S in Plant.

Control of Contract labor to Ensure Safe and Efficient Cleaning. BOARD LINE:

Paper Preparation, Paper Splicing and Hoist Handling.

Dry Additives Preparation and Wet Additives for Foam Preparation, Dilution of Chemicals for Mixer operation.

Performing Production startup and making the desired shape of the board by adjusting Grenzebach BSH Extruder (Edge, Thickness, Glue, Top and bottom paper alignment).

Monitoring all the Process Parameters (temperature, Flow rate, pressure, tank level) in SCADA with Trends and Ensuring the same with the operation of PPMS.

Dryer Inlet Area Operations like Startup rejections, Process Rejection, Wet Sample Checking.

Experienced in Operation Grenzebach BSH Knife and knowledge on Adjusting the Blade gap when required.

GENERAL:

Knowledge about WCM tools such as E-tag, One Point Lesson, Quick Kaizen, Enhanced Work Order, Success Sheet.

Responsible for the Management on Work Permit System in Safety.

Responsible of Following Production Planning and Completion of Shift Jobs.

To follow and Co-operate to 5S in All areas.

HIGHLIGHTS:

• Scrap Consumption increased from 2% to 10%.

Industry: Tagros Chemicals India Pvt. Ltd. Cuddalore, Tamil Nadu. (Dec’ 2018 ~ Jul’ 2021) Designation: Field Operator and Shift In-charge

Roles & Responsibility

Capability to troubleshoot in areas of Heat transfer, Liquid, slurry, solid handling and Drying.

• Familiar in Atmospheric Distillation, Vacuum Distillation, Filtration in ANF and Dryer Operation.

• Operations like Chlorination, Formation, Extraction, workup, Quenching, Crystallization.

• Handled Equipments like MSGL and SS Reactors, Filters, Rotary Vacuum Dryer, ANF, Condenser, Rotometer, tray dryer, Pump and Evaporator.

• Batch size increment, process optimization, Cycle time reduction along with the installation commissioning line work.

• Distillation and processing recovery solvents such as Toluene, Ethyl-di-chloride, Hexane, Methanol, Ethyl-Acetate.

• Identify Potential Hazards in the existing and made improvement in Standardization of Equipment Cycle time.

• Monitor the proper and safe storage of both hazardous and non-Hazardous chemicals ensuring all area is in compliance with safety guidelines.

• Generating Daily & Monthly production reports on Yield, Reliability & Downtime.

• Knowledge in MSDS, MIS, Good Documentation Process.

• Experience in Good Manufacturing Process, Monitoring & production.

• Focusing Yield (Internal Complaints), Reliability losses. Improve the process losses by Trouble shooting the Problems.

EQUIPMENTS HANDLED:

• Pumps - Centrifugal Pumps, Gear Pumps, Diaphragm Pump and Metering pump.

• Reactors - Batch Reactor (Stainless Steel reactor, Mild steel Glass Line Reactor)

• Valve - Globe Valve, Ball Valve, Butterfly Valve, Pressure Relief Valve, Safety Relief Valve.

• Heat Exchanger - Shell and Tube

CHEMICALS HANDLED:

• Thionyl Chloride, Sodium Cynide, Acetic Acid, So2, Cl2, Carbon Disulfide, Dimethyl Sulphonate, Diethyl Amine, Sodium Nitrate, Sulphuric Acid, Liquor Ammonia, Iodine. SOFTWARE ORIENTATION

• Microsoft office-2016

• SCADA

• AUTOCAD_2010

PERSONAL TRAITS

• Maintain cordial relationship with all levels of organization.

• Willingness and Interested to learn new concepts and work.

• Sincere and honest towards job as well as the management. PERSONAL DETAILS

Date of Birth: 24-12-1994

Mother’s Name: Sumam.L

Gender: Male

Marital status: Single

Nationality: Indian

Languages known: Malayalam (Write, Speak & Read), English (Write, Speak & Read), Tamil

(Speak & Read), Hindi (Write, Speak & Read), Kannada (Speak) DECLARATION

I hereby declare that the above written particulars are true to the best of my knowledge and belief.

Date:

Place: Kerala Akash Prem

Contact this candidate