GM OPERATION

*

FROM

Shaik. Abdul Raheem

National Cement Company Limited

Kenya

SUB: -APPLICATION FOR GM ( OPERATIONS & QC )

Dear Sir,

I am enclosing my resume for you to review and join your esteemed organization. I have more than 30 years of experience in most modern cement plants, erection

& commissioning, job planning, inventory control and trouble shooting in Pyro & Quality control. I have a broad set of skills to offer and the knowledge I have gained throughout my years of experience in the cement industry will be a great asset to your organization. The last company that I have worked for, is the Organization of National Cement Company Limited Kenya as a Plant Head (NCC- Kaloleni Unit).

I have A good experience in Cement plant Erection & commission, Process & QC- related Problems, trouble shooting, Optimization of Plant System, Power and Fuel. I was involved in Erection and commissioning activities of KCP Cement (Designed by FULLER), NCC Cement, (Designed by FULLER), Rain Commodities Limited (Designed by F L S), Nagarjuna Cements Limited (Designed by L N V T). independently carried out the commissioning & erection activities of Dynasty cement-Nepal (Designed by Procem), Sonapur Cement -Nepal (Designed by Procem) and RNB Cement Meghalaya. Have given technical support to Sarbotham cement –Nepal, National Cement Company – Kenya and Kaloleni plant (Kenya).

In support of my application, I am attaching my curriculum vitae. I have both the Qualification and experience for the above positions. Once I am employed, I will give my best for the development and successful running of your organization. Yours sincerely

Sk. A. RAHEEM

2

NATIONAL CEMENT CORPORATION KALOLENI UNIT KENYA

( Africa )

Mobile No: +254*********, +91-837*******.

Email: - skrahimskrahim @ gmail.com, skrahimskrahim @ rediffmail.com SK.ABDUL RAHIM

PERSONAL INFORMATION: -

Marital status : - Married

Nationality : - Indian

Date of Birth : - 25/06/1965

Place of birth : - Macherla – 522 426; Günter (Dist), A, P, INDIA PERMANENT ADDRESS:-

Sk. Abdul Rahim

Door No: 54-6-1654,

12

th

Line, Shop Employees Colony,

Venkateshwara colony road

A.P. INDIA

Phone: - 086*-******* (Land Line)

ADDRESS FOR COMUNICATION:-

Mobile No : +919****-***** ( INDIA )

+918****-***** ( INDIA )

+254-*****-**** ( Kenya )

Email : **************@**********.***

**************@*****.***

EDUCATION QUALIFICATION:

1985 – B.Sc Science Graduation Degree from Nagarjuna University 1986 – Diploma in Chemical Engineering (Discontinued.,) 1982 – Intermediate from board of intermediate

1980 – Secondary school certificate from board of secondary education Govt. of Andhra Pradesh

CERTIFICATE AWARDED:

1983 – NCC (Nation cadet corps) 5/25

th

Andhra battalion ‘B’ certificate

1982 – Employee development certificate by A.P. Productivity council 1996 – Technological talent development program certificate in Operation of roller mills and Ball mills

2001 – ISO 9001 internal quality auditor training certificate. 2002 – ISO 14001 Internal audit training program for ISO 14001 Environment management system.

2003 – ISO 9001:2000 Internal auditor training certificate. 2005 – Technological talent development program on UTILIZATION OF ALTERNATE FUELS IN CEMENT INDUSTRY

3

WORK EXPERIENCE:-

FROM JUNE – 2022 TO STILL :- Working as PLANT HEAD in NCC Limited – Kaloleni Unit

• Was called back second time for running the plant. Earlier they were unable to run the plant in my absence.

FROM JANUARY – 2017 TO MAY – 2022 :- Worked as PRODUCTION GENERAL MANAGER in M/s.Shubha Sree Jagadamba Cement.

• Responsible for preparing Production Budget, Shutdown planning, Inventory and manpower control. Responsible for preparing the Mix design for suitable to the plant available mineralogy having good quality. Maintain ISO records and Internal audit. FROM JUNE – 2014 TO JANUARY – 2017 :- Worked as PLANT INCHARGE at MALAWI, Central Africa in M/s. SHAYONA CEMENT CORPORATION.

• Plant Erection & commissioning, Operation & maintenance. Responsible for troubleshooting. Responsible for preparing the PLC program logic, interlocks BID, alarm limits, Plant Erection and commissioning. Responsible for preparing Production Budget, Shutdown planning, Inventory and manpower control. Responsible for preparing the Mix design, suitable to the plant available mineralogy having good quality and easy burnable mix.

FROM SEPTEMBER – 2012 TO MAY – 2014 :- Worked as DGM ( PROJECTS ) IN M/S NATIONAL CEMENT COMPANY LIMITED. It is dismantled plant from China, 6-stage online Calciner LNVT Tech. vertical mills and stacker reclaimer. PLC system.

• Lifted the plant From China on Scrab basis. Responsible for Plant Erection & commissioning and Operation & maintenance. Responsible for troubleshooting. Responsible for preparing the PLC program logic, interlocks BID, and alarm limits.

FROM JULY – 2010 TO AUGUST – 2012 : - Worked as GM ( PROCESS) CEMENT PLANTS ERECTION AND COMMISSIONING DIVISSION IN C P W ( TURN KEY BASE ).

• PREPERATION OF PLANT BI D

• PREPERATION OF PLANT INTERLOCKS AND GROUP

• PLANT RUNNING INTERLOCKS INCLUDING RABH & ESP

• PLANT TRAIL RUN AND COMMISSIONING ACTIVITY

• OPTIMISING THE PROCESS PERAMETRES ACCORDING TO THE DESIGN ASPECTS

• RESPONSIBLE FOR POWER, HEAT & FUEL CONSUMPTION

FROM FEBRUARY – 2010 TO JULY – 2010 :- Working as DGM ( PROCESS ) IN M/S NAGARJUNA CEMENT Designed by L N V T of six stage pre-heater with low pressure drop cyclones and UBAE mills for raw material & Coal grinding.

• Only for commission the one million ton new plant 4

OCTOBER – 2009 TO FEBRUARY – 2010 –Working as AGM (Production) in M/S MEGHALAYA CEMENT LIMITED Designed by WALCHAND NAGER for their modern dry process Cement plant with ABB PLC of 4 - stage medium low-Pressure drops cyclones with Down draft Calciner

• Rectify the major problem of Kiln Burning Zone closed with heavy coating MARCH – 1997 TO OCTOBER – 2009 –Working as Manager (Process) in M/S RAIN INDUSTRIES LIMITED Designed by F L S for their modern dry process Cement plant with COROS LSB SEIMENS PLC of 5-stage medium low-Pressure drops cyclones with Online Calciner.

• Rectify the kiln combustion air problem for achieving the rated output AUGUST – 1995 to FEBRUARY – 1997: Working as Sr.BURNER in M/S ANDHRACEMENT LTD Designed by HUMBOLT for their 1 million, modern dry process cement plant with ALEN BRADLE PLC of 5 stage Double preheater SLC calciner and ATOX-20 Vertical mills for Raw grinding.

JANUARY – 1988 to AUGUST – 1995: Working as BURNER in M/S K.C.P.Limited Designed by FULLER for their 0.75 million most modern sophisticated technology of 5 stage LP. Cyclones with IL calciner and LOSHAE Vertical mill raw grinding and for Coal grinding. CCTV for observing the burning zone & cooler and shell Scanner for observing the shell radiation. It is first Asia shortest kiln of 38 X 4.2 dia with 2 piers kiln.

OCTOBER – 1986 to JANUARY – 1988: Working as CHEMIST in GANESH consultants Well aware of Chemical analysis of Limestone, Additives, Rawmeal, clinker and Cement.

ERECTION & COMMISSIONING PLANTS :

1. K C P Cement

2. N C C Cement

3. RAIN COMMODITIES LIMITED ( Priya Cement )

4. NAGARJUNA CEMENTS LIMITED

5. DYNASTY CEMENT ( NEPAL )

6. SONAPUR CEMENT ( NEPAL )

7. Plant equipment selection and Tec.assit. has been given for Sarvottom Cement. ( FLS Technology ) in Nepal, Sonapur cement in Nepal and RNB cement in India. 5

JOB RESPONSIBILITIES:

Acting as plant in-charge in absence of Plant In-charge, responsible for total site erection, commissioning activity, coordinating the teams for the preparation of ‘Raw mix design’ and picking the plant up step by step in a smooth pace for the optimum production. In charge of Process department. Responsible for Production, Power, Refractory and Thermal Energy consumption. Shut down planning and Inventory control. Responsible for Kiln & Mills operation. Collecting daily inspection reports of pre-heater, kiln, cooler and arranging the manpower to control the false air leakages in the system. Monitoring the abnormalities in operational / process control parameters, instruct necessary / corrective action to CCR operators, Process Engineers and allotting the leaves of Employee’s in the process dept. Collecting the flows Data in Cooler, Pre-heater and Mill. Maintaining the Heat and Mass balance records for optimizing the process. Coming up with creative ideas, suggestions and planning the steps that need to be implemented, for improvement of the plant performance. Co-ordination with Pollution Control Board. ACHIVEMENTS IN MY CARRER: -

With RAIN INDUSTRIES: Apart from the team upgrade the system 800 to 1350 tpd by increasing of Calciner, V

th

cyclones heights by 1 meter and increasing the areas of PC to V

th

, IV

th

to III

rd

and III

rd

to II

nd

gas ducts by decreasing the brick lining thickness. RAW MILL Production increased 60 tph to 95 tph by incorporating the tertiary crusher and Rawmill by converting Single chamber to double chamber and replacement of grit seperator to N-1000 O-Sepa.

CEMENT MILL Production Increased 40 tph to 70 tph by incorporating the VERTICAL SHAFT IMPACT SHAFT CRUSHER.

Having independent Involvement in Six plants ERRECTION and COMMISSIONING i.e. K.C.P Cement, NCC Cement, RAIN COMMODITIES LTD, N C L, DYNASTY CEMENT

(NEPAL) and SONAPUR CEMENT (NEPAL). Having considerably good experience in Erection and Commissioning of Cement plants, brick lining work, optimization of process parameters, inventory control & shut-down planning and have good experience in system flow calculations.

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LANGUAGES KNOWN : - Urdu, Hindi, English and Telugu. HOBBIES : - Sports, Technical book reading, interested to know about the Ancient history of INDIA and other countries

ACTIVE PART IN : - Process and QC related problem trouble shootings, & Process, Power and fuel optimization

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