QA/QC Manager
Resume:
A. MOHAMMED SHARIFF
Contact: +966-*********
E-Mail: *********@*****.**.**, ******.*****@*****.*** Skype id:mohd.shariff74
An accomplished & knowledgeable professional aiming for assignments in QUALITY ASSURANCE & QUALITY CONTROL with an organization of high repute preferably in Oil, Gas, petro chemicals, Water Desalination, power plant or Construction industry
SKILLS SET PROFILE SUMMARY
Project Management
Quality Assurance
Quality Control
Team Building
Client Relationship Building
Welding Engineering
Project Planning
Testing
Construction
A competent professional with over 25 years of experience in preparation and review of inspection test plan, project quality plan, QC procedures & NDT procedures
Demonstrated abilities in effective monitoring & analysis of projects.
Proficient in supervising all project activities including providing technical inputs for practicing better business practices.
Utilizing in-depth technical knowledge & business requirements to design and implement secure solutions to meet client needs.
Skilled in handling and maintaining highly confidential and sensitive information.
Liaising with senior level executives and other vital contacts
Proficient in developing, supporting, and managing international standard projects
Writing and developing Welding Procedure Specification
(WPS), Procedure Qualification Record (PQR) & Welder Qualification test Record (WQTR)
Witness the Tensile test, Bend test, hardness test, Impact test and review the NDT reports
Certification & Implementation on ISO 9001:2015 QMS
An effective communicator with good analytical,
leadership, interpersonal, planning and problem solving skills
CORE COMPETENCIES
• Looking after end-to-end management of quality assurance and testing as per schedule and ensuring timely completion & delivery of work to management.
• Investigating the root cause, providing the solution and problems solving.
• Monitoring progress as per scheduled deadlines for various tasks and taking necessary steps to ensure completion within time, cost and effort parameters.
• Ensuring that all activities are carried out as per the requirements of organizational policies.
• Monitor and ensure the appropriate WPS is followed during welding and control of welding consumables
• capability to obtain the vendor shop Approval from client such as Saudi Aramco, SADARA, SABIC, BAPCO, GPIC & SEC
• Coordination in QA/QC related issues during pre-tender and post tender submittals.
• Finalize the 3rd party Inspection Companies, QMS & ASME accreditation bodies.
• Maintain the records of QA/QC documents of QMS, ASME & Manufacturer Data Report.
• Prepare internal Audit Plan & conduct Audit of QMS. Coordinate with external audit for QMS, & ASME audit
• Individually handled QC team / Supported Project Management team in EPC, LSTK, LSPB of Manufacturing
/Construction/ Inspection of Structural Steels, Storage Tanks, Gas Pipelines, Pipe spools, Diffuser & Cement silo. Mechanical Equipment (HRSG) as Diverter & Damper, Exhaust system, Superstructure, Ship loader, Ejector compressor, Wind Turbine Bridge, Dredger, pressure vessels & air receiver WORK EXPERIENCE
June'2017 – Present : Gulf Heavy Industries (Al Bassam Group) Role: QA/QC Manager
Accomplishments:
• Support Pre Bidding and Post Bidding activities.
• Prepared the audit Plan and Internal audit schedule
• Successfully completed Re-certification of ASME Audit on 2017 & 2020 (S,U,U2 & R stamp Authorization)
• Implemented the new update manual of ISO 9001:2015 & Successfully completed External Re-certification Audit
• Trained & certified internal Auditors as per ISO 9001:2015 Page 2 of 5
• Management Representative actively involved in Saudi Aramco Vendor Approval of Manufacturing unit for pressure vessel, Tanks & skid Manufacturer. Ongoing process for approval of heat exchangers & weld cladding / weld overlay.
Projects Handled:
1.Project: LPG Olefin Saturation Unit, Yanbu
Client: Yanbu Aramco Sinopec Refining Company (YASREF) Scope: Design, Engineering, Procurement, Construction of Surge drum, Sulfur & Moisture Guard Bed &OSU Reactor (Pressure Vessels-Diameter 3.1 Mtrs, Length 13 Mtrs., 55 mm Thick., CS material- Quantity 4 Nos.) 2.Project: Marjan Development Program BI-10-09003, Tanajib Gas Plant (TGP) Client: PAL / TR / Saudi Aramco
Scope: Design, Engineering, Procurement, Construction of static Filter Vessels (Pressure Vessels-Diameter less than 1 Mtr, Length 3 Mtrs., 10 ~ 40 mm Thick., CS & SS material- Quantity 63 Nos.) 3.Project: LTA 43 Berri Downstream Pipeline, BI-10-00907 Client: Saipem / Saudi Aramco
Scope: Design, Engineering, Procurement, Construction of closed drain Drums (Pressure Vessels-Diameter 1.1 Mtrs, Length 6 Mtrs., 10 mm Thick., CS material- Quantity 3 Nos.) 4.Project: Petromin Lubricating oil Refinery
Client: Saudi Aramco Base oil Company(LUBEREF)
Scope: Design, Engineering, Procurement, Construction of Heat Exchangers surface condenser, Inert gas Generator & Tube bundle for inter cooler (Heat Exchanger -Diameter 3.1 Mtrs, Length 13 Mtrs., 55 mm Thick., CS material- Quantity 5 Nos.)
5.Project: LPG Olefin Saturation Unit, Yanbu
Client: Yanbu Aramco Sinopec Refining Company (YASREF) Scope: Design, Engineering, Procurement, Construction of Surge drum, Sulfur & Moisture Guard Bed &OSU Reactor (Pressure Vessels-Diameter 3.1 Mtrs, Length 13 Mtrs., 55 mm Thick., CS material- Quantity 4 Nos.) 6.Project: Plant Turnaround Shutdown, Jubail
Client: Saudi Aramco Shell Refinery Company (SASREF) Scope: Design, Engineering, Procurement, Construction of over head pre-condenser, Inter condenser, After condenser & gas oil driers overhead condenser (Heat Exchangers-CS material- Quantity- 8 Nos.) 7.Project: Portable injection slop pump skid, Abu Ali Client: Advanced Precision Services / Saudi Arabian Oil Company Scope: Design, Engineering, Procurement, Construction of Slop Tank (Diameter 1.5 Mtrs, Length 4.5 Mtrs., 12 mm Thick., CS material- Quantity 1 No.)
8.Project: IBB Reliability Improvement Project, Jubail Client: SINOPEC/ Saudi Arabian Fertilizer Co. (SAFCO/SABIC) Scope: Design, Engineering, Procurement, Construction of Neutralized waste water equalization Tank, Ammonia Vent Drum (Diameter 6.2 Mtrs, Length 8.1 Mtrs., 8 mm Thick., SA 283 - Quantity 1 No., Diameter 1 Mtrs, Length 3.3 Mtrs., 10 mm Thick., SA 516 Gr.70 l- Quantity 1 No.) 9.Project: EDC to EC Modification of EG2 Plant, Jubail Client: SHARQ/ SABIC
Scope: Design, Engineering, Procurement, Construction of EC storage Vessels (Diameter 0.7 Mtrs, Length 3.1 Mtrs., 10 mm Thick., SA 240 Gr.304 - Quantity 1 No, Diameter 2.2 Mtrs, Length 8.3 Mtrs., 12 mm Thick., SA 240 Gr.304 - Quantity 1 No.)
10.Project: Upgrade Ju’aymah, Ju’aymah
Client: Eastern Trading & Cont. Est. / Saudi Arabian Oil Company Scope: Design, Engineering, Procurement, Construction of Air Receiver Tank (Diameter 1.4 Mtrs, Length 3.8 Mtrs., 14 mm Thick., CS material- Quantity 1 No.)
Jul'2015 – May'2016: Grand Tiger Mechanical & Industrial (Sayed Ghadhim Al Durazi Group) Role: QA/QC Manager
Accomplishments:
• Reviewed jobs contract specifications, ITP /project quality plan documents submittal for client
• Prepared the audit Plan and Internal audit schedule
• Conducted internal audit and ensured findings of Non-Conformance, corrective action/preventive action of internal Audit are closed
• Organized and coordinated with 3rd party Auditors for QMS accreditation bodies Page 3 of 5
• Monitored and closed out the NCR, corrective action/preventive action findings when noticed during external audit
• Maintained the records of Nonconformance reports, corrective action, preventive action and investigation on the root cause of the failure
• Periodically updated the QMS Manual, Work Instruction, Procedures, supplier/subcontractor audit and maintained the records of equipment calibration.
• Organized Management review meeting (MRM)
Projects Handled:
Project: Lime Silo system with discharge & metering facilities EPC project Client: Electricity & Water Authority, Ras Abu Jarjur BWRO plant, Bahrain Scope: Design, Engineering, Procurement, Construction of Lime Silo(Diameter 20 Mtrs, 8 mm Thick.), piping spools of Maximum 10 mm thick (approximately volume of 15000 Dia Inch). Material involved was Stainless steel May'2006 – Jun'2015: Nass Industrial Services /Nass Mechanical Cont. co, (Nass Group) Bahrain Growth Path: May 2006 – Oct 2012- Welding Engineer Nov 2012 to June 2015 - Assistant QA/QC Manager
Accomplishments:
Functioning as Welding Engineer:
• Developed WPS, Witness PQR, WQTR & Mechanical Testing. Monitor the welder Performance & welder continuity records
• Managed the records of the master list of qualified welders
• Monitored and controlled the welding consumables and records
• Analyzed failure of weld metal and suggested appropriate solution to overcome the failure
• Well experienced in SMAW, FCAW, GMAW, TIG, SAW & STUD welding process and technique
• Maintained the calibration records of the measuring equipment
• Skilled with material such as P.No:1, 3,4,5,7,8,11,23 & 45
• Trained the welders on welding process, welding position, welding parameters, joint preparation and welding consumables handling
• Reviewed NDT, PWHT reports and QA/QC dossier (MDR) Functioning as Assistant QA/QC Manager:
• Reviewed jobs contract specifications and prepare the Submittal Documents for client
• Managed the scope of work, contract specifications and prepare the ITP /project quality plan documents submittal for client
• Prepared the audit Plan and Internal audit schedule
• Conducted internal audit and findings of Non-Conformance, corrective action/preventive action of internal Audit is closed
• Organized and coordinated with 3rd party Auditors for QMS accreditation bodies & ASME U,U2,S,R,NB accreditation bodies
• Organized management review meeting and recorded the outcome of the meeting Projects Handled:
Project : Jamnagar J3 Expansion Project, Pre fabrication of Piping spools Client : Reliance Industries Ltd (RIL, Mumbai)
Scope : Prefabrication of piping spools of Maximum 70 mm thick (approximately volume of 150,000 Dia Inch). Material involved Stainless steel, Duplex steel, Low Alloy steel, & Nickel & Nickel alloy.
Project : Unit 360 Propylene plant project-Piping & Tanks SADARA, Saudi Arabia Client : Project No: J20010/29, Tekfen /Saudi Aramco & Dow Chemical’s (Sadara) Scope : Prefabrication of piping spools of Maximum20 mm thick (approximately volume of 300,000 Dia Inch).Material involved carbon steel, Stainless steel & Low Temperature carbon steel. EPC, Pre fabrication of Tanks and erection of tanks (9 Nos. Maximum of Diameter 32 Mt.)
Project : Pipe lines for Natural Gas Line, Bahrain Client : United Steel Company (SULB) / BAPCO
Scope : EPC of 14” Diameter & 20 “ Diameter pipe line of NGL. Pipe laying starting from BAPCO station to SULB Premises. Total dia Inch 90000
Project : K34, K32, K29, K8 New Gas pipe line & Condensate pipe Line. Client : BAPCO
Scope : Prefabrication, assembly, welding, hydro testing & wrapping Project : Wind Turbine Steel Bridge-world Trade Centre Bahrain Client : Atkins
Scope : Fabrication, Assembly, installation and erection of Wind turbine Page 4 of 5
Project : Ship loader-Qatar
Client : Qatar Gas Operating Company Ltd.
Scope : Fabrication, Assembly, installation and trail function test of Ship loader. Project : Diverter & Damper- Ras Abu Fantos, Qatar Client : Braden Europe
Scope : Fabrication, trail assembly of Diverter and damper of (6) units. Project : Combined cycle power at Al Ezzel power plant, Bahrain Client : Siemens
Scope : Site installation / Erection of turbine, stacks & piping, Generator & HRSG. Project : Storage tanks, Pressure vessels for Used Oil Re-Refining Plant, Riyadh Client : Saudi Technology Base Est.(STBE)
Scope : EPC, Fabrication, erection & installation of drums, liquid separator, vessel, Air receiver
& columns (20 Nos, Maximum thickness of 30 mm, Maximum Diameter of 2.2 mtr. and height of 19 mtrs). EPC, Fabrication, erection & installation of tanks (30 Nos. maximum 22 mm thickness & 38 Mtrs. Diameters, material involved is CS & SS) Project : Ejecto Compressor- Al Hidd desalination plant, phase III, Bahrain Client : Siddem
Scope : Fabrication, erection & installation of Ejecto compressor (44 Nos. Material involved is SS) Project : Storage Tanks for Tank Battery TB7 & TB 8- Jebel, Bahrain Client : Tatweer Petroleum
Scope : EPC, Fabrication, erection & installation of tanks (22 Nos. maximum 20mm thickness & 14mt. Diameters, material involved is CS & SS) Project : Dredgers, Iraq
Client : Ellicott, USA
Scope : Fabrication, assembly, installation & Functional test on water of dredgers. Project : Al Safwa Cement Plant, Saudi Arabia
Client : IBAU, Germany
Scope : Prefabrication, assembly, erection of silos (18 Meters diameters), Conveyor Bridge, weighing bridge platform & bucket elevator duct.
Mar'2005 – Apr'2006: Petrofac International Ltd, UAE Role: Sr. QC Welding Inspector
Accomplishments:
• Reviewed and approved Contractor’s Procedures
• Reviewed /Witnessed/Approved WPS, PQR, WQTR & Mechanical Testing
• Surveillance inspected Fabrication, Welding, NDT, Blasting and Painting, Trail assembly, packing and final shipment and project co-ordination /expedition
Projects Handled:
Project: Kashagan Development Experimental Program Designation: QC Welding Inspector
End User: Agip KOC - Kazakhstan
Contractor: Emirates Building System (EBS), Jebel Ali UAE, Al Habtoor Engineering, Jebel Ali UAE, Thaiherrick Co. Ltd - Thailand
Nov'2003 – Feb'2005: Nass Industrial Services, Bahrain Role: QC Welding Inspector
Accomplishments:
• Performed weld inspection
• Coordinated/ witnessed PQR, Witness WQTR, Mechanical inspection, witness pneumatic leak Test, Blasting, Painting inspection, NDT Co-ordination with 3rd party. Project Handled
Project : Line 5 Expansion Project
Designation : Welding Inspector
End User : Aluminum Bahrain (ALBA) - Kingdom of Bahrain Client : BECHTEL International
Nov'2000 – Feb'2003: Rashid Geotechnical &Materials Engineers, K.S.A Role: Welding Inspector
Accomplishments:
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Inspected welding, Mechanical, Painting, NDT, Control cable, inspections for Saudi Aramco Contractors and other clients as a 3rd party inspector and Vendor inspector Project Handled:
Project : Medical Facilities Lab Replacement, Dhahran – K.S.A Designation : Assigned Welding Inspector for Al – Osais Contracting Co Client : Saudi Aramco
Vendor : International Building system Factory (IBSF), Riyadh – K.S.A. Project : Haradh Bachelor Camp, Haradh – K.S.A
Designation : Assigned Welding Inspector for Jannou Paraskevaides (J&P) Client : Saudi Aramco
Vendors : International Building system Factory (IBSF), Riyadh – K.S.A.; Hidada Steel, Jeddah-K.S.A; Rafid Steel, Riyadh – K.S.A.; Inma Steel, Jubail – K.S.A. Project : Tarragonna, Spain
Designation : Assigned Welding inspector / Project Expeditor for Cipex International Co Client : General Electric (GE)
Vendor : Arabian International Co (AIC), Jeddah – K.S.A. PREVIOUS WORK EXPERIENCE
Mar'1998 – Nov'2000: Zamil Steel Industries, K.S.A Role: QC Inspector
Apr'1995 – Mar'1998: Vijay tanks &Vessels Ltd, India Role: Fabrication Supervisor
EDUCATION
Mechanical Engineering (Dip.) from Srinivasa polytechnic (state board of technical Education) in 1995 TECHNICAL SKILLS
• MS-Office
• Internet Applications
CERTIFICATION & TRAINING
• CSWIP 3.1, Certification for welding Inspector (since 2003 – 2013).
• CWI-AWS, Certification for welding Inspector (since 2000-2024).
• IRCA Certification for Lead Auditor of Quality Management System ISO 9001:2015
• Internal Auditor Training conducted by BV on HSMS OSHAS 18001:2007
• Internal Auditor Training conducted by BV on EMS ISO 14001:2004
• ASNT Level II Certification in RT, UT, MT & PT (since 2000 – 2024) INTERNATIONAL MEMBERSHIP
In American Welding Society (21 years, Member # 162319) ACHIEVEMENTS
• Successfully renewed Five times (5) ASME joint review recertification Audit of ASME accreditation (S,U,U2 R,& NB) in year 2008, 2011, 2014, 2017 & 2020.
• Successfully renewed five (5) recertification Audit of 3rd party BV & ABS accreditation (ISO 9001:2008 & 2015,EMS ISO 14001:2004 & HSMS OSHAS 18001:2007).
• Successfully obtained the SADARA(Saudi Aramco & Dow Chemicals) vendor shop approval for fabrication of piping spools & Tank Fabrication.
• Successfully obtained the Saudi Aramco vendor shop approval (9COM’s) for Manufacturing of Pressure vessels, Tanks Fabrication, skid & Heat Exchangers.
• SADARA(Saudi Aramco & Dow Chemicals) approved QA/QC Manager(2013)
• SAUDI ARAMCO approved Welding Inspector (2001)
PERSONAL DETAILS
Date of Birth : 30 Jun 1974
Address : No:17, Al Amin Manzil, 4th street, North extension, Trichy, Tamil Nadu 620021 Language Known : English, Hindi, Tamil, Urdu, Malayalam, Arabic Driving License : Saudi Arabia, Bahrain & India
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