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Automation Engineer Electrical Foreman

Location:
Qatif governorate, Eastern, Saudi Arabia
Posted:
May 15, 2023

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Resume:

DOB : **/**/****

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UMAKANTA PADHI

B.E (Electrical) MBA (Project Management)

An established maintenance professional with an experience of 27 years with excellence in up gradation, Project handling, cost reduction, calculating MTTR and MTBF, reducing cycle time for Plant Operations in Steel Section Rolling Mill, Rod and Bar Mill, Aluminum Cold Rolling Mill, Aluminum Melting Furnaces and Cement Plant.

CORE COMPETENCIES

HSE Management, HAZOP Studies

adw476@r.postjobfree.com

in Umakanta Padhi

+966-*********

Preventive & Predictive Maintenance

Installation, Erection, Commissioning

80%

90%

s Umakanta.Padhi

Easten Cement Company,

Khursaniya Jubail - 39161 -

KSA

EDUCATION

MBA

Sikkim Manipal University

India - 2011

B.E Electrical

Visvesvaraya Regional

College of Engineering

Nagpur - India

1994 (First Division)

LANGUAGE

English

Hindi

Odiya (Regional)

Electrical, Instrumentation, PLC & Drives

Root Cause Analysis/ 5 Why Analysis

Preparing SWI’s, MTTR and MTBF

Process Improvement, Automation

Energy Management

Asset, Cost, CAPEX and OPEX

ISO Documentation and Audit

Inventory & Stock Management

Team Management & Leadership

Cross - Functional Coordination

83%

90%

92%

90%

85%

90%

92%

98%

93%

92%

95%

WORK EXPERIENCE & ORGANIZATIONS SERVED

Eastern Province Cement Company

Khursaniya - Saudi Arabia

Electrical Superintendent

(Crushers, Stacker, Reclaimer, Raw mill, Kiln, Cement mills and Packaging) 115 KV GIS, Switchgears, Tranformers (Upto 64 MVA) Upgradation of ABB Relays (REM/REF 615, REF 542)

ABB MV Drives (ACS1000), Cyclo Convertes,

LV Drives (ACS800, ACS 880) and DC drives (DCS 500) MV motors (Up to 5000 KW) with LRS starter and Resistance starter LV motors, Repairs in workshop, HVAC and Air Dryers Maintenance planning in ORACLE

(Aug 2020 - Present)

Maaden Aluminium Co.

Ras Al Khair - Saudi Arabia

Senior Electrical & Automation Engineer

(Cold rolling mill, Annealing furnace, Can recycling melting furnace) Worked in the Automotive Sheet Cold Rolling Mill Plant

(Feb 2013 - July 2020)

7.4 Years

Commissioning, maintenance and breakdowns of Single Stand Cold Rolling Mill

(0.9 mm and 3.5 mm coils) exclusively for Automobile Industries (JLR and BMW) Annealing furnace and, Aluminium Melting Furnaces, Dross furnace, Conveyors and Dust collecting Bag filters

TCS Logicad PLC, SIEMENS S7- 400/300 PLCs and networking, WINCC HMI ABB MV Drives (ACS 6000), LV drives (ACS 800)

Burner controls, Thickness gauge, Thermocouples and rolling mill instruments Process Analysis by IBA

Saudi Sulb Company

Jubail - Saudi Arabia

Section Head - Electrical

(Medium section rolling mill)

(Oct 1999 - Feb 2013)

13.3 Years

Worked in the 450,000 MT Medium Section Steel Rolling Mill producing channels, Angles and I - Beams

Managed the commissioning, maintenance, upgradation and breakdowns of 17 stand rolling mill, cooling bed, straightening machines, Cut to length saw, stacker area and Reheating Furnace, Roll shop machineries, Overhead Cranes and Water treatment plant SIEMENS 34.5KV Switchgear, Power factor compensators, Transformers, DC motors Programming in SIEMNS S7 400, 300 PLCS, Wonderware HMI, Level-2 automation, ABB DC drives (DCS 500), AC drives (ACS800, ACS600), SIEMENS Drives (MM440, SINAMICS) Maintenance planning in SAP

Upgradation of CNC machines, Crane Drives and Mill Drives Saudi Iron & Steel Co. Hadeed

Jubail - Saudi Arabia

Electrical Foreman

(Bar mill, Wire Rod mill)

SIEMENS SIMADYNE (Analog) Drives,

SIEMENS S5 PLC

DC/AC motors, Control system

Rolling Mill Instruments

Attending Breakdowns in the shift

(Aug 1998 - Oct 1999)

1.5 Years

Sunflag Iron & Steel

Nagpur - India

Junior Plant Engineer

(Bar and section rolling mill)

Exposure to DR plant, Steel melting and Rolling

Mill Process.

SIEMENS SIMADYNE and MODULEPAC (Analog)Drives

SIEMENS S5 PLC

DC/AC motors, Control system

Rolling Mill Instruments

(May1995 - Aug1998)

3.3 Years

OVERALL TECHNICAL, PROCESS AND MANAGERIAL EXPOSURE Cement plant process (Crushers, Stacker and Reclaimer, Raw Mill, Kiln, Cement Mills and Packaging).

Aluminium Cold Rolling Mill, Annealing Furnace, Can recycling melting furnace unit Steel long products rolling mills (Medium section, Bar mill and Rod Mill Roll shop machineries (CNC Lathe machines), Water treatment plant, Overhead Cranes, HVAC, Compressors and Dryers, Tying machine and packaging plant Maintenance Planning in SAP, ORACLE

115 KV GIS, Switchgears, Transformers, SF6 and VCBs, ABB and SIEMEN Relays, MV Drives

(ACS 6000, ACS1000), LV Drives(ACS 800, ACS600, SINAMICS, MM440, MIDIMASTER), DC DRIVES(DCS 500), MV motors (LRS starter),LV and DC motors, Lightings SIEMENS S4400, S7300, Communication and Networking, WINCC, WONDERWARE and HMI applications

Instruments (Temperature, Pressure, Flow), Thermocouples, Thickness gauge, Weighing bridge calibration, Fire fighting and auxiliaries Energy management, Inventory management, Capex budgeting, Cost control, projects and upgradation, Process improvement, Preparing SWI's, Maintenance KPIs, MTTR and MTBF reports, ISO Documentation, Cross functional coordination & Training.



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