Automation Engineer Electrical Foreman
Resume:
CONTACT
UMAKANTA PADHI
B.E (Electrical) MBA (Project Management)
An established maintenance professional with an experience of 27 years with excellence in up gradation, Project handling, cost reduction, calculating MTTR and MTBF, reducing cycle time for Plant Operations in Steel Section Rolling Mill, Rod and Bar Mill, Aluminum Cold Rolling Mill, Aluminum Melting Furnaces and Cement Plant.
CORE COMPETENCIES
HSE Management, HAZOP Studies
********@*******.***
in Umakanta Padhi
Preventive & Predictive Maintenance
Installation, Erection, Commissioning
80%
90%
s Umakanta.Padhi
Easten Cement Company,
Khursaniya Jubail - 39161 -
KSA
EDUCATION
MBA
Sikkim Manipal University
India - 2011
B.E Electrical
Visvesvaraya Regional
College of Engineering
Nagpur - India
1994 (First Division)
LANGUAGE
English
Hindi
Odiya (Regional)
Electrical, Instrumentation, PLC & Drives
Root Cause Analysis/ 5 Why Analysis
Preparing SWI’s, MTTR and MTBF
Process Improvement, Automation
Energy Management
Asset, Cost, CAPEX and OPEX
ISO Documentation and Audit
Inventory & Stock Management
Team Management & Leadership
Cross - Functional Coordination
83%
90%
92%
90%
85%
90%
92%
98%
93%
92%
95%
WORK EXPERIENCE & ORGANIZATIONS SERVED
Eastern Province Cement Company
Khursaniya - Saudi Arabia
Electrical Superintendent
(Crushers, Stacker, Reclaimer, Raw mill, Kiln, Cement mills and Packaging) 115 KV GIS, Switchgears, Tranformers (Upto 64 MVA) Upgradation of ABB Relays (REM/REF 615, REF 542)
ABB MV Drives (ACS1000), Cyclo Convertes,
LV Drives (ACS800, ACS 880) and DC drives (DCS 500) MV motors (Up to 5000 KW) with LRS starter and Resistance starter LV motors, Repairs in workshop, HVAC and Air Dryers Maintenance planning in ORACLE
(Aug 2020 - Present)
Maaden Aluminium Co.
Ras Al Khair - Saudi Arabia
Senior Electrical & Automation Engineer
(Cold rolling mill, Annealing furnace, Can recycling melting furnace) Worked in the Automotive Sheet Cold Rolling Mill Plant
(Feb 2013 - July 2020)
7.4 Years
Commissioning, maintenance and breakdowns of Single Stand Cold Rolling Mill
(0.9 mm and 3.5 mm coils) exclusively for Automobile Industries (JLR and BMW) Annealing furnace and, Aluminium Melting Furnaces, Dross furnace, Conveyors and Dust collecting Bag filters
TCS Logicad PLC, SIEMENS S7- 400/300 PLCs and networking, WINCC HMI ABB MV Drives (ACS 6000), LV drives (ACS 800)
Burner controls, Thickness gauge, Thermocouples and rolling mill instruments Process Analysis by IBA
Saudi Sulb Company
Jubail - Saudi Arabia
Section Head - Electrical
(Medium section rolling mill)
(Oct 1999 - Feb 2013)
13.3 Years
Worked in the 450,000 MT Medium Section Steel Rolling Mill producing channels, Angles and I - Beams
Managed the commissioning, maintenance, upgradation and breakdowns of 17 stand rolling mill, cooling bed, straightening machines, Cut to length saw, stacker area and Reheating Furnace, Roll shop machineries, Overhead Cranes and Water treatment plant SIEMENS 34.5KV Switchgear, Power factor compensators, Transformers, DC motors Programming in SIEMNS S7 400, 300 PLCS, Wonderware HMI, Level-2 automation, ABB DC drives (DCS 500), AC drives (ACS800, ACS600), SIEMENS Drives (MM440, SINAMICS) Maintenance planning in SAP
Upgradation of CNC machines, Crane Drives and Mill Drives Saudi Iron & Steel Co. Hadeed
Jubail - Saudi Arabia
Electrical Foreman
(Bar mill, Wire Rod mill)
SIEMENS SIMADYNE (Analog) Drives,
SIEMENS S5 PLC
DC/AC motors, Control system
Rolling Mill Instruments
Attending Breakdowns in the shift
(Aug 1998 - Oct 1999)
1.5 Years
Sunflag Iron & Steel
Nagpur - India
Junior Plant Engineer
(Bar and section rolling mill)
Exposure to DR plant, Steel melting and Rolling
Mill Process.
SIEMENS SIMADYNE and MODULEPAC (Analog)Drives
SIEMENS S5 PLC
DC/AC motors, Control system
Rolling Mill Instruments
(May1995 - Aug1998)
3.3 Years
OVERALL TECHNICAL, PROCESS AND MANAGERIAL EXPOSURE Cement plant process (Crushers, Stacker and Reclaimer, Raw Mill, Kiln, Cement Mills and Packaging).
Aluminium Cold Rolling Mill, Annealing Furnace, Can recycling melting furnace unit Steel long products rolling mills (Medium section, Bar mill and Rod Mill Roll shop machineries (CNC Lathe machines), Water treatment plant, Overhead Cranes, HVAC, Compressors and Dryers, Tying machine and packaging plant Maintenance Planning in SAP, ORACLE
115 KV GIS, Switchgears, Transformers, SF6 and VCBs, ABB and SIEMEN Relays, MV Drives
(ACS 6000, ACS1000), LV Drives(ACS 800, ACS600, SINAMICS, MM440, MIDIMASTER), DC DRIVES(DCS 500), MV motors (LRS starter),LV and DC motors, Lightings SIEMENS S4400, S7300, Communication and Networking, WINCC, WONDERWARE and HMI applications
Instruments (Temperature, Pressure, Flow), Thermocouples, Thickness gauge, Weighing bridge calibration, Fire fighting and auxiliaries Energy management, Inventory management, Capex budgeting, Cost control, projects and upgradation, Process improvement, Preparing SWI's, Maintenance KPIs, MTTR and MTBF reports, ISO Documentation, Cross functional coordination & Training.
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