Joseph MacDoniels

Quality Engineer with **+ years experience

adw31z@r.postjobfree.com

+1-616-***-****

Willing to relocate: Anywhere

Authorized to work in the US for any employer

Work Experience

Quality Engineer

SAF - Holland - Dumas, AR

August 2022 to Present

• Responsible for all customer and internal quality concerns; facilitator for corrective action process Quality Engineer

Laser Access - Walker, MI

February 2020 to July 2020

• Prepared and submitted FAI First Article Inspection Reports (aerospace, defense, and medical device product launches)

• Reviewed and revised all quality system documentation for AS9100 certification audit Advanced Quality Engineer

Cosma Castings - Battle Creek, MI

May 2019 to October 2019

Contract position

• Prepared MCR capability reports (Minitab/Excel) and led meetings with GM Engineering to establish feasible tolerances and GD&T

• Met regularly with customer SQE to review APQP action plans for tracking launch progress in GM portal

(SQMS app)

Quality Engineer

WKW-Bowers Mfg - Portage, MI

December 2017 to March 2019

• Managed the review and disposition of non-conforming material for daily MRB meetings

• Coordinated NCM corrective action and resolution with cross functional teams

• Supervised and trained 7 Inspectors as lead quality representative for fabrication department

• Participated in week long Kaizen events (5S implementation, cycle time studies, standard work instruction development)

• Performed LPA's and assisted with TS16949 internal audits Quality Engineer

Challenge Mfg. Co - Holland, MI

October 2014 to September 2017

• Supported GM new product launches (PPAP documentation creation and submission)

• Gathered, analyzed, and submitted capability data reports for GM Engineering MCR tolerance reviews

• Reviewed supplier PPAP packages and managed supplier corrective actions

• Developed GP-12/operator instructions and quality documentation for new production weld cells

(Camaro chassis floor pan, tie bar, and rail assemblies)

• Maintained PLEX system (containment data, process documentation upload, corrective actions, RMA) Quality Engineer

Dennen Steel Corp - Walker, MI

December 2013 to August 2014

Contract position

• Handled customer issues for Weber-Stephen products (stainless/enameling steel - slit coils and stamped blanks)

• Facilitated corrective action activities with steel mills (US Steel, AK Steel, Dofasco, Thyssen-Krupp, TaTa)

• Managed AX Dynamics inventory transactions (internal containment, return authorizations/charge- backs, NCMs)

Quality Engineer

Bosch - Kentwood, MI

April 2013 to September 2013

Contract position

• Set up and measured assemblies using Faro Arm for capability study submissions (Chrysler diesel emission system)

• Submitted PPAP/PDR/PPA documentation for bending/welding/laser cut assemblies

• Maintained Chrysler portal (eSupplierConnect-CQMS) and internal quality database system in SAP Quality Engineer

GR Plastics - Grand Rapids, MI

January 2013 to March 2013

Contract position

• Worked as primary customer contact for Chrysler interior trim products launch

• Created and submitted IMDS for all new products

Quality Engineer

Johnson Controls - Grand Rapids, MI

October 2010 to November 2012

• Handled injection mold department issues for new launches and production (Chrysler PF, GM GMX351/ Alpha/Lambda)

• Answered customer complaints and coordinated problem solving activities in IRIS using 8D, 3L5Y/DDW, Kepner-Tregoe

• Worked with corporate launch teams to ensure deliverables and PPAP submission dates were met

• Maintained GM SupplyPower database for all part numbers (GQTS APQP and PRR modules)

• Met regularly with GM SQEs for AAR reviews (new color submission parts and harmony sign-off) Education

Bachelor's degree in Psychology

Hope College - Holland, MI

September 1990 to December 1994

Skills

• APQP (10+ years)

• GD&T (10+ years)

• Internal Audits / Layered Process Audits (LPA) (8 years)

• ISO 9001 (3 years)

• PPAP (10+ years)

• Plastics Injection Molding (5 years)

• IATF 16949:2016 (3 years)

• 5S (10+ years)

• Quality Management (2 years)

• Lean / Kaizen (5 years)

• Quality Assurance (10+ years)

• Coordinate Measuring Machine (2 years)

• Manufacturing (10+ years)

• Calipers (10+ years)

• Quality inspection (10+ years)

• Statistical Analysis / MSA, Gage R&R (10+ years)

• Calibration (Less than 1 year)

• Micrometer (10+ years)

• Microsoft Excel (10+ years)

• Assembly (7 years)

• Welding (6 years)

• Root cause analysis - 8D, DDW, 3L5Y, Kepner-Tregoe (10+ years)

• Microsoft Word (10+ years)

• Microsoft Powerpoint (10+ years)

• Microsoft Office (10+ years)

• CAD (1 year)

• SAP (Less than 1 year)

• FMEA

• Continuous improvement

• Computer skills

• Math

• Quality systems

• Visio

• Microsoft Access

• Communication skills

• Driving

• Heavy lifting (3 years)

• DOT approved physical (Less than 1 year)

Certifications and Licenses

Chauffeur's Permit

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