Quality Engineer Injection Molding
Resume:
Joseph MacDoniels
Quality Engineer with **+ years experience
***********@*****.***
Willing to relocate: Anywhere
Authorized to work in the US for any employer
Work Experience
Quality Engineer
SAF - Holland - Dumas, AR
August 2022 to Present
• Responsible for all customer and internal quality concerns; facilitator for corrective action process Quality Engineer
Laser Access - Walker, MI
February 2020 to July 2020
• Prepared and submitted FAI First Article Inspection Reports (aerospace, defense, and medical device product launches)
• Reviewed and revised all quality system documentation for AS9100 certification audit Advanced Quality Engineer
Cosma Castings - Battle Creek, MI
May 2019 to October 2019
Contract position
• Prepared MCR capability reports (Minitab/Excel) and led meetings with GM Engineering to establish feasible tolerances and GD&T
• Met regularly with customer SQE to review APQP action plans for tracking launch progress in GM portal
(SQMS app)
Quality Engineer
WKW-Bowers Mfg - Portage, MI
December 2017 to March 2019
• Managed the review and disposition of non-conforming material for daily MRB meetings
• Coordinated NCM corrective action and resolution with cross functional teams
• Supervised and trained 7 Inspectors as lead quality representative for fabrication department
• Participated in week long Kaizen events (5S implementation, cycle time studies, standard work instruction development)
• Performed LPA's and assisted with TS16949 internal audits Quality Engineer
Challenge Mfg. Co - Holland, MI
October 2014 to September 2017
• Supported GM new product launches (PPAP documentation creation and submission)
• Gathered, analyzed, and submitted capability data reports for GM Engineering MCR tolerance reviews
• Reviewed supplier PPAP packages and managed supplier corrective actions
• Developed GP-12/operator instructions and quality documentation for new production weld cells
(Camaro chassis floor pan, tie bar, and rail assemblies)
• Maintained PLEX system (containment data, process documentation upload, corrective actions, RMA) Quality Engineer
Dennen Steel Corp - Walker, MI
December 2013 to August 2014
Contract position
• Handled customer issues for Weber-Stephen products (stainless/enameling steel - slit coils and stamped blanks)
• Facilitated corrective action activities with steel mills (US Steel, AK Steel, Dofasco, Thyssen-Krupp, TaTa)
• Managed AX Dynamics inventory transactions (internal containment, return authorizations/charge- backs, NCMs)
Quality Engineer
Bosch - Kentwood, MI
April 2013 to September 2013
Contract position
• Set up and measured assemblies using Faro Arm for capability study submissions (Chrysler diesel emission system)
• Submitted PPAP/PDR/PPA documentation for bending/welding/laser cut assemblies
• Maintained Chrysler portal (eSupplierConnect-CQMS) and internal quality database system in SAP Quality Engineer
GR Plastics - Grand Rapids, MI
January 2013 to March 2013
Contract position
• Worked as primary customer contact for Chrysler interior trim products launch
• Created and submitted IMDS for all new products
Quality Engineer
Johnson Controls - Grand Rapids, MI
October 2010 to November 2012
• Handled injection mold department issues for new launches and production (Chrysler PF, GM GMX351/ Alpha/Lambda)
• Answered customer complaints and coordinated problem solving activities in IRIS using 8D, 3L5Y/DDW, Kepner-Tregoe
• Worked with corporate launch teams to ensure deliverables and PPAP submission dates were met
• Maintained GM SupplyPower database for all part numbers (GQTS APQP and PRR modules)
• Met regularly with GM SQEs for AAR reviews (new color submission parts and harmony sign-off) Education
Bachelor's degree in Psychology
Hope College - Holland, MI
September 1990 to December 1994
Skills
• APQP (10+ years)
• GD&T (10+ years)
• Internal Audits / Layered Process Audits (LPA) (8 years)
• ISO 9001 (3 years)
• PPAP (10+ years)
• Plastics Injection Molding (5 years)
• IATF 16949:2016 (3 years)
• 5S (10+ years)
• Quality Management (2 years)
• Lean / Kaizen (5 years)
• Quality Assurance (10+ years)
• Coordinate Measuring Machine (2 years)
• Manufacturing (10+ years)
• Calipers (10+ years)
• Quality inspection (10+ years)
• Statistical Analysis / MSA, Gage R&R (10+ years)
• Calibration (Less than 1 year)
• Micrometer (10+ years)
• Microsoft Excel (10+ years)
• Assembly (7 years)
• Welding (6 years)
• Root cause analysis - 8D, DDW, 3L5Y, Kepner-Tregoe (10+ years)
• Microsoft Word (10+ years)
• Microsoft Powerpoint (10+ years)
• Microsoft Office (10+ years)
• CAD (1 year)
• SAP (Less than 1 year)
• FMEA
• Continuous improvement
• Computer skills
• Math
• Quality systems
• Visio
• Microsoft Access
• Communication skills
• Driving
• Heavy lifting (3 years)
• DOT approved physical (Less than 1 year)
Certifications and Licenses
Chauffeur's Permit
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