Power Plant Project Manager

SREERAMPAVAN NEMANI Contact Number: +973********. Email id: - ***********@*****.**.** Engineering Licence No: - EPP/C3192/EL-01-B

Present Address: -Flat No 2, Building No:899 Road No- 3316 Block no 333 Umm Al Hassam, Bahrain

Career Objective

Seeking a position to utilize my skills and abilities in businesses related to their peripheral activity and innovative, outcome-oriented change management consultant specializing in change initiatives, systems, and processes.

Summary

Trained & dynamic influential continuous performance improvement, power plant professional from NPTI, organizational change leader with a 10+year history. Lead Testing engineer handling GCC region, Mastered asset optimization, and CBM techniques, contributing towards business excellence, designing and deploying continuous performance improvement initiatives customized to align the company’s success.

Skill Set

Capabilities in Electrical Systems:

Proficient in the testing of

i.Switchgear panels (HV, MV & LV), Battery, Current Transformers, (Primary Injection), Voltage Transformers

ii.Circuit Breakers, Transformers, Cable (11KV,33KV), Bus Bar.

Good Knowledge of Electrical power receiving, equipment and power layout of main substations, PCC/MCC, multi-cable transit MCT, electrical equipment and panel layout, cable schedule, earthing & lighting layout, cable tray layout, control logic diagram, and electrical technical documents.

Hands-On Experience in maintaining erection testing & Commissioning of switchgear of TAMCO, L&T, Schneider, ABB, WESCOSA, and SIEMENS.

Good knowledge in preventive or scheduled maintenance.

Possess strong skills in Project management, Project execution, Contract Management & Estimation.

Procurement, erection & commissioning of Electrical as per International Standards like (IEE-738, ACSE, British Standard 8100, IS 5613, IEC 60038, NFPA, NEC).

Had good Knowledge in preparation of MTO, Technical evaluations of material specifications, and submitting for client approval if necessary.

Had good knowledge about 33KV Overhead transmission line erection, procurement, testing & commissioning.

Capabilities in Instrumentation Systems:

Instrumental in setting up of Industry 4.0 system in ALBA for vibration monitoring.

Good knowledge about Rockwell systems. (PLC & VFD).

Good knowledge about Control valves & actuators designing and sizing.

Sound knowledge of Instruments gauges & meters operation and maintenance.

Capabilities in Business development, CBM

iii.Lean Six Sigma (PDCA techniques), Kaizen

iv.NDT Techniques.

v.Proficient in Minitab, Omnitrend, SKF Aptitude Analyst from Microlog Analyser software.

vi.Reliability Engineering techniques, (RCM, RCA, FMEA), Asset Life cycle Assessment.

vii.VSM, TPM, TQM Techniques.

viii.Vibration Analysis.

ix.Trained in the preparation of schedules for shutdowns overhauling, capital overhauling.

Current Work Experience

Organization: Kraum & Spruk Technologies

Duration: August 1st, 2021 till Present

Designation: Project Manager Electrical

About the Company:

At Kraum & Spruk, we offer a wide range of electrical testing Installation & Integrated solutions to cater to industry needs Specialised in the Field of Electrical testing, Rockwell Authorized Integrator, and major Player handling water projects in Bahrain.

Key Deliverables:

Carried out AMC at GARMCO from Aug 25th to Sept 7th 2022 towards 11KV Electrical Switchgear & Transformers.

Carrying out Transformer maintenance project at ALBA along with switchgear maintenance with complete testing.

Upgradation of DC motors to AC with VFD for 50 No’s at GARMCO.

Successfully carried out switch gear modification for 11kv switchgear panel at GARMCO.

Generator panel retrofitting switchgear at Hidd Power Station.

11kv switch gear maintenance & testing at IMRYS.

CB testing at JBF.

11kv Cable testing for GS Engineering.

Successfully tested Standalone panels (at ALBA Marine for Danway & FATAS).

Successfully completed testing of 11kv/415V Transformers 2 No’s at ALBA Marine for FATAS.

Successful tender submission of EWA projects 11KV, and 21KV from KST.

Vendor development for material and testing equipment to support activities.

Project site visit and cost estimation.

Carrying out Vibration Sensor installation work with carbon 1 & 2 in ALBA.

Business development in getting projects testing & commissioning in Bahrain from KST.

Leading team in the successful completion of AMC projects with major clients.

Developing International business relations and partnering up with Major brands for the arrangement of spares

Vendor registration with major players in Bahrain (Bahrain Steel, Banagas, King Ahmed Hospital, Westin Art Rotana)

Handling Implementation of CBM Programme with Alba-PS5. Responsible for Vibration Analysis, Thermography & Ultrasonic Leak detection.

Instrumental in suggesting wireless vibration monitoring systems in line with IoT 4.0. (Project under progress)

Trained in the usage of Equipment

Omicron (CPC 100, CIBANO, CT Analyzer), CMC 356(Secondary injection kit).

Megger (ODEN AT3H, MIT 515(5kv megger), Sverker, DLRO10,EIGL.

DV Power (BLU 360, BXL-V, RMOH3)

Distrano (Ultrasonic leak detection)

Scout 200, (Bentley GE System), Microlog CMXA 75, Pruftechnik, Lenova Infinity.

Previous Work Experience

Organization: SKYSUN Electrical Services Partnership Company, Abu Bahm Bahrain

Duration: April 30th, 2019 till July 30th, 2021

Designation: Sales Officer

About the Company:

At Sky Sun, offer a wide range of electrical testing services & easily portable electrical testing equipment for monthly rent from renowned instrumentation brands such as Omicron, Doble, Megger, Fluke, and Scope. We are authorized with Calibration Certificates in UAE, Dubai, Oman, Kuwait, Saudi Arabia, and Qatar.

Key Deliverables:

Scheduling & Sales Planning & forecasting.

Handling Business with Bahrain and expansion in the GCC region.

Handling various projects with Amazon Web Services ALBA, EWA, and Bahrain Steel, with testing and maintenance.

Promote Products through seminars, customer demonstrations, and trade shows.

Product training and seminars.

Market evaluation.

Sales performance monitoring.

Support other activities of the company by taking on additional assignments as needed

Organization: Jhajjar Power Limited (A CLP India Company)

Duration: May 8th, 2017 to April 19th, 2019

Designation: Deputy Manager of Technical Services

About the Company:

JPL is a thermal power plant with 1320 MW capacity, 2*660 MW Supercritical,254 bar, 571 C condensing type turbine.2*2115.5 TPH pulverized coal-fired boiler supplied by Harbin Boilers.

Key Deliverables:

Key Player in Techno-Commercial Services which involves improvement projects, RCA, FMEA, VSM.

Head Planning functions involve scheduling and monitoring of preventive maintenance, shutdown planning, capital overhaul spares planning, daily notification generation and process tracking through SAP.

Monitoring of maintenance KPI’s from SAP.

Head CBM Functions which include (Vibration Analysis, Oil Analysis, Thermography, MCSA).

Organization: Vedanta Limited, Jharsuguda

Duration: 11th April 2011 to May 4th, 2017)

Designation: Assistant Manager

About the Company:

Vedanta Limited is Thermal Power Plant (TPP) with 2400 MW capacity.4*600 MW,166.7 bar, 538 C condensing type turbine.4*2060 TPH, 175 bar,541 C Pulverized coal-fired boiler supplied by Harbin Boilers.

Key Deliverables:

Monitoring of functional and operational tests of Power and Distribution Transformers, 33KV switch gear, 11KV switch gear, and 6.6KV switch gear, LV switch gear, Distribution boards, UPS panels, battery chargers, PLC/SCADA, and DCS in order to prepare the equipment to the first oil start-up

Review/Approval of engineering documents and drawings and as-built documents etc

Inspection, Supervision & Witness of Site Tests & Commissioning

Verification of the compliance of test results with the design and reliability requirements

Preparation of inspection reports, certificates, progress reports, and site correspondence

Suggesting improvements in design

Coordination with a contractor to resolve issues

Maintenance of Power Transformers, Generators, Excitation & associated systems

Maintenance of MV, LV Switchgears

Maintenance of MV, LV Motors

UPS, DC System & EDG systems preventative maintenance.

Maintenance of VFD & GEHO Pump System in Ash Handling Plant.

Monitoring of functional and operational tests of wellhead facilities like E&I 33KV RMU panel, Transformer and MDB

Preparation of IPP start-up sequence and Commissioning procedure.

Started Reliability centred Maintenance (RCM, FMEA, VSM, and RCA) through Asset Optimisation drive, at IPP (4x600MW) & CPP (9x135MW) of Jharsuguda power complex.

Completed 6 Continuous Improvement projects of IPP resulted in total savings of 15 crores.

TQM Culture building within an organization by Driving Quality Circle Movement as QC trainer, 5S Lead Auditor.

Certified internal AO Auditor, successfully audited Chanderiya & Dariba of HZL Unit, Tuticorin CPP, Refinery & CCR, Jharsuguda Smelter (Plant1 & Plant 2) 7 units from Feb’15 to Mar’17.

Headed Condition Based Monitoring (PredictiveMaintennace strategies through Vibration Analysis, oil analysis & Thermography) of all BTG & BOP types of equipment of (4X600MW IPP) & (9X135MWCPP).

Analyzed Daily Operation & maintenance data, suggested improvements to support the process manager in devising strategy and plans.

Instrumental in preparing dynamic Warroom Dashboard to track and dealt with progress, costs and KPIs daily.

Lead Operation, Maintenance & business excellence of ASH Handling Plant.

Validated design Modifications (Implementation of Conveying system modification in Unit 1, 2, & 3).

Associated with Maintenance Planning which involved scheduling and monitoring of preventive maintenance, shutdown planning, capital overhaul spares planning, daily notification generation and process tracking through SAP.

Monitoring of maintenance KPI’s from SAP.

Involved in shift Operation Coal handling Plant.

Organization: Vedanta Aluminium Limited, Lanjigarh

Duration : (From August 2010 to April 2011)

Designation: Post Graduate Engineer Trainee

About the Company:

Captive Co-generation power plant of 90MW capacity(.3*30MW),67 bar,495 C,Double extraction condensing turbine.2*287 TPH with 100% running & 1*287 TPH standby, 69bar, 495 C Pulverized coal-fired boiler supply by Wuxi Boiler.

Key Deliverables:

Desk Operation of 3*30MW unit (Boiler, Turbine &Generator) streamlined emergencies during steam turbine & Boiler tripping.

Lighted up Boiler & carried out shutdown of boiler successfully.

Involved in boiler efficiency improvement projects like LOI reduction & SCC reduction.

Erection and Testing of Electrical Panels

Erection and Testing of Transformers.

Installation of Outdoor lighting system

Supervision of HV, LV and Fiber Optic cable lying.

Testing of HV and LV cables.

Testing and Taking no-load trial of motors

Preparation of Elec. And Instrument Earth pits &Taking of Earth resistance values.

Calibration and Loop checking of Instruments

Supervision for all Electrical and Instrument activities.

Professional Achievements

Certified CAT-III Vibration Analyst from VI Institute.

Received award for outstanding contribution from COO for the year 2018.

Recognized for presenting the idea at Professional Circles at JPL from COO CLP.

Achieved total saving of 2.21 crores by completing 2 six sigma projects & Bagged Excellent in NCQC Raipur.

Certified Six Sigma Black Belt (PV/VED/LSSBB/2015/031).

Certified Asset Optimisation Auditor by PWC and received recognition from CEO diversified metals.

Received sabash Card for Contribution in ISO 50001 towards Asset optimization certification.

Forming of Reliability Cell, Achieved 99% compliance in Condition Monitoring (Vibration & Oil Analysis).

Achieved 100% Equipment availability, reduction in Equipment Breakdown by Modification of PM scheduling and decreased the number of PM from 75 to 50 per day for the entire plant.

Bagged par excellence in NCQC and Qualified for ICQC (International convention on Quality Concepts) to represent Vedanta on Global Scale.

Achieving a reduction of Specific Power Consumption of AHP (21 to 17 Kwhr/MT).

Stood second in 3rd TQM Competition in 5s category.

Achieved best 5S Zone for ash handling Plant (for the month of Nov’14).

Received SABASH CARD for IMS implementation Drive & Asset Optimisation Drive where contributed an increase of score from 45 to 71.7.

The devised systematic procedure of CBM, forming guidelines as per ISO standards and ensuring their strict enforcement.

100% implementation and monitoring of equipment condition on a regular basis.

Publications

Paper on “Reliability Centered Maintenance” has been published in the Journal of Emerging Technologies and Innovative Research © 2018 JETIR October 2018, Volume 5, Issue 10.

Training

VFD Training from Rockwell University

“NDT Techniques” from WRI Trichy.

Reliability and increasing the performance efficiency of the Boiler.

Energy efficiency & conservation from CII.

Vibration analysis from SKF.

Lubrication Management & RCM (Reliability Centred Maintenance Techniques) from CRISP.

“Train the Trainer” in QC Tools and Methodology in QC from QCFI.

Six Sigma Certified “Train the trainer” from Praxis value.

Had Undergone Simulator training of 500MW Simulator at Faridabad at NPTI Faridabad.

Had Undergone Simulator training of 600MW Simulator at Sterlite Energy Limited, Jharsuguda.

Had undergone training in operation and maintenance at Durgapur Projects Limited

Educational Qualifications

M.Tech (Manufacturing Management) from BITS Pilani in 2015.

Completed certification course in operations & management in 2014 from IIT Delhi.

PGDC (Post Graduate Diploma Course) in Thermal Power Plant Engineering from NPTI in 2010.

B. Tech (Electrical & Electronics Engineering) from JNTU in 2008.

Academic Projects

Condition Monitoring in Thermal Power Plant- In this project it has mainly studied various condition monitoring techniques by taking data from DTPS, and various improvement techniques have been suggested to improve the plant efficiency.

Design of AGC (Automatic Generation Controller) using fuzzy logic. In this project, we designed an Automatic Generation Controller using fuzzy logic in Simulink by taking a power system and modelling it.

Academic Achievements

Conducted a national-level symposium EBULLIENT-2K8 at our college and presided the paper presentation team.

Took part at “MICRO MOUSE” held at Tec fest 2008, IIT Bombay.

Presented a Paper on “Recent Trends in Power Electronics” at the national level workshop REACH conducted by our college on 26th and 27th January 2007.

Took part in “Get a Grip” held at Shastra 2007, IIT Madras.

Presented a Paper on “Hydrogen as an Alternative Fuel “at SANKALP-2006 at Sagi Ramakrishna Raju Engineering College and stood third.

Took part in the state junior CHESS championship.

Took part in Wonder ART world painting competition held by korasala’s wonder art world on 13th Dec 1998.

Personal Information

Date of Birth : 5th February 1987

Nationality : Indian

Sex : Male.

Languages Known : English, Telugu, & Hindi.

Marital Status : Married.

Passport Number : R1781872

Passport Valid upto : 16-8-2027

Permanent address : MIG-1-555, P.M.Palem, Vishakhapatnam, Andhra Pradesh 530041.

LinkedIn profile Address : www.linkedin.com/in/sreeram-pavan-nemani-6361a740

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