Production Associate Assembly
Resume:
ANTORIOUS M. JOHNSON
*** ******** **, ******, ** 35040
205-***-**** ***********@*******.**.***
EDUCATION
Jefferson State Community College Birmingham, AL
Associate of Science in Drafting May 2007
SKILLS
Proficient with AutoCAD, Inventor, ProE, MatLab, AS400, QAD, Prolink, and Microsoft Office
EXPERIENCE
IAC Automotive America’s Cottondale, AL Manufacturing Engineer II June 2021-Present
Oversee the operation and productivity of all equipment across eight production cells
Improved plant layout with use of AutoCAD by separating work cells of different OEM’s and combining them with common work cells to help improve product flow, equipment/rack spacing, inventory, and head count reduction.
Project manage complex products from quotation to launch
Management of multiple suppliers of tooling and capital ensuring timing and cost targets are met
Launch of new products and processes into the business ensuring time and cost target are met
Development of comprehensive timing plans in line with customer milestones
Development of pre-production processes generation of PFMEAs, control plans and standard operating instructions to support both pre-production and production processes
Design, develop, specify and source key manufacturing equipment
Sign off new equipment including management of run at rates and capability studies
Ensure products, process and materials are safe and complete health and safety documents as required
Support product design in the development of the components ensuring best in class design for manufacture
Production of workbooks to generate accurate cost estimates to support commercial
Manage changes through the CR system and ensure timely submission
Support quality in the close out of customer concerns and aid root cause identification
Management of equipment installation and contractors
Support operations in the day to day running of the business
Generation of cost saving initiatives to support the plants CI roadmap
AGC Automotive America’s Alabaster, AL Engineering Specialist June 2014- June 2021
Oversee the operation and productivity of all equipment across sixteen production cells
Continuous process improvement for multiple Tier 1 assembly production lines
Development of process layouts for production programs
Create process flow and standard operating procedure applications and system maintenance
Equipment and tool concepts and designs
Conduct time studies to improve KPI standards
Update plant layouts
Conduct waste reduction trials
Evaluate and improve on processes in manufacturing systems to reduce cost, improve sustainability, and develop best practices using (KTA) Kaizen Theme Activities and HOP projects
Maintain reliable and safe manufacturing processes while improving production rates, efficiencies, yields, costs.
Develop innovative solutions.
Improve process capability and production volume while maintaining and improving quality standards by means of SPC, PFEMA, GD&T, and lean manufacturing.
Prepare samples for study.
Perform strength testing.
Collect, record, transcribe, and analyze data.
Show results in reports.
Maintain and modify manufacturing equipment.
Develop and implement systems that optimize all phases of production process.
Provide suggestions during incident investigations.
Advise on corrective actions (8d,5Y).
Work with equipment designers and manufacturing officers to develop a cost-effective and working production process.
Ensure projects are completed on time.
Ensure financial budgets are followed.
Research and purchase new manufacturing technology
AGC Automotive America’s Alabaster, AL
(Assembly) Process Engineering Technician April 2014- June 2014
Support continuous process improvement for multiple Tier 1 assembly production lines
Assist with the development of process layouts for production programs
Create process flow and standard operating procedure applications and system maintenance
Equipment and tool concepts and designs
Conduct time studies to improve KPI standards
Update plant layouts
Conduct waste reduction trials
Contributed to evaluations and improvements of processes in manufacturing systems to reduce cost, improve sustainability, and develop best practices
Helped maintain reliable and safe manufacturing processes while improving production rates, efficiencies, yields, costs.
Collect, record, transcribe, and analyze data.
Show results in reports.
Maintain and modify manufacturing equipment.
Develop and implement systems that optimize all phases of production process.
AGC Automotive America’s Alabaster, AL
(New Model) Process Engineering Technician /5S Champion April 2011- April 2014
Assist with new program launches
Assist with the development of process layouts for prototype and production programs
Create process flow, bill of material, and standard operating procedure applications and system maintenance
Assist with equipment and tool concepts and designs
Assist with new model time studies to achieve KPI standards
Update plant layouts
Conduct waste reduction trials
Develop waste reduction procedures to decrease waste cost
New model team lead
Train new model and production associates standard operating procedures, process flows, and quality check points for prototype builds and new model/production transfers to achieve KPI standards
Maintain inventory control, 5S, and layout of prototype areas
Update special order request(SOR) log and system maintenance
Manage prototype SOR builds with engineering team members and production associates to ensure scheduled shipment due dates
Conduct qualitative inspections of parts produced
Provide necessary documentation and labels for parts produced
Communicate effectively with supply chain to ensure parts are received by the assigned material required date
Interact with program managers and engineering team (external and internal) to resolve technical/quality issues; implementing corrective actions
5S champion over 5S team members
Implement 5S practices on new model lines and production lines for continuous improvement by means of visual organization and sustainability
Contribute in a team environment with personnel from all departments
Work in a teamwork atmosphere problem solving and developing corrective actions
Communicate effectively with production team members, technical support staff, and management
AGC Automotive America’s Alabaster, AL
Production Associate 2005-2011
Assembled and encapsulated of a variety of windows, windshields, and water pipes for several OEM automotive companies
Produced quality parts by means of encapsulation processes, assembly processes, and component application
Provided documentation for parts produced to help increase inventory control
Printout appropriate ID tags and labels to ensure the correct part identification, inventory, and location of parts
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