Maintenance Manager Engineering

BARRY NALL - ENGINEER, DESIGNER, MANAGER

• Location: 1031 Township Rd 2375, Perrysville, Ohio 44864

• Phone 419-***-****

• Email: **********@*****.***

Skills

• Analytical mechanical engineering/designing with Kaizen experience

• Project management and Product designer with leadership and mentoring experience

• Working with customers to establish product concept and schedule

• Leading and organizing teams to set and achieve project goals

• Company Lead/Representative for Environmental, Health and Safety Initiatives

• Experienced Engineering and Maintenance Manager

• Ability for cradle to grave project management

• 20 plus years design experience

• Demonstrated ability to learn new technologies quickly

• Verifying conformance to all applicable specifications and regulations

• Organizing and leading internal project teams to set and achieve project goals

• SolidWorks 3D modeling skills

• SolidEdge 3D modeling skills

• 15 plus years 2D AutoCad

• Advanced computer skills all Microsoft applications (Excel, Word, PowerPoint) and basic Outlook Education

Bachelors of Mechanical Engineering Technology May 1987 University of Akron – Akron, OH

Associates Mechanical Engineering Technology June 1985 North Central Technical College - Mansfield, OH

Experience

Omar Associates- Omar Ohio Oct 2019 – Present

Product Engineer

• Redesign and re-engineered linear ovens

• Introduced using FEA/Stress analysis on frames and weldments

• Designed/Engineered/developed ultra-high speed sear marking machines

• Continuous improvement of existing products

• Supervise production floor during equipment builds.

• Cradle to grave project management.

• Sourcing items/assisting purchasing.

Ken-Tool – Akron, OH May 2017 – July 2019

Senior Engineer/Maintenance Manager

• Instituted PM (Preventative Maintenance/Predictive Maintenance) Program

• Increased efficiency and reduced daily startup time of conveyor paint line

• Became Maintenance Manager in August 2017 (In addition to retaining Senior Engineer Duties)

• Supervised Union Maintenance Workers

• In charge of Plant Safety, Regulatory and Environmental compliance

• In charge of Industrial and Manufacturing Engineering functions

• Member of Kaizen team which reduced setups on forging presses

• Negotiated with customers and suppliers to achieve best possible results

• Developed solutions to unique and complex multi departmental problems

• Designed and engineered parts to keep obsolete machinery in operation

• Organized and led internal project teams to set and achieve project goals (1 yr.) GenSyn Technologies, Inc. – Cleveland, OH Sept. 2011 – April 2017

(Custom Particle Engineering for Pharmaceutical Research and Development) Engineering Manager

• Designed a patented/unique industry leading reaction chamber

• Improved throughput/streamlined processes and saved significant costs through design and in-house fabrication of custom cooling equipment

• Exceeded reduced downtime goals/responsible for maintenance and improvements of laboratory equipment

• Initial design and estimation of Class 10000 Clean Room Facility

• Worked with customers to establish overall product concept and schedule

• Negotiated with customers and suppliers to achieve best possible results

• Organized and led internal project teams to set and achieve project goals

• Created operating manuals for existing laboratory equipment

• Design/Build of 30,000 psi pump for R&D - project done under time/below budget Independent Contracting Engineer/Designer March 2009 - Sept. 2011 Engineer/DesignerDesigned, procured, and constructed pharmaceutical research and development equipment Project delivered on time and under budget - modeled on SolidWorks

• Designed residential and agricultural structures

• Design/Engineering support for large industrial freezer corporation using 3d AutoCad and Autodesk Inventor

• Worked with customers to establish overall product concept and schedule Action Group, Incorporated - Blacklick, OH Feb. 2008 - March 2009 Engineering Manager

• Engineering Manager-directed, supervised, taught and mentored 5 engineers

• Development of Security Door and Enclosure systems, using SolidWorks for design, layout, and creation of files for CNC Laser cutter

• Expanded and refined Solidworks Library / PDM system

• Communicated project status with all levels of management

• Created and implemented Engineering Change Notice system, including Engineering Change Log and procedure manual

• Assist Forming, Welding and Assembly departments with creation of prototypes

• Responsible for the creation and implementation of Engineering Department training programs

• Organized and led internal project teams to set and achieve project goals Rain Drop Products, LLC Ashland, OH Oct. 2001 – Jan. 2008

(Manufacturer and Provider of water play features and equipment for water playground industry) Product/Project Engineer

• Led industry with skid mounted equipment packages that included pumps, PLC controllers, and filtration and sanitation equipment necessary to the operation of a Water Playground

• Utilized SolidWorks and AutoCad for Design, Layout, and Shop Implementation

• Helped implement PDM system, refined then maintained PDM system

• Communicated project status with all levels of management

• Worked with customers to establish overall product concept and schedule

• Organized and led internal project teams to set and achieve project goals (about 4 yrs)

• Negotiated with customers and suppliers to achieve best possible results

• Performed load, stress and wind load calculations

• Designed and prototyped embedded and above ground water playground features

• Converted part and assembly drawings from AutoCad to Solidworks.

• Creation of English and Bi-lingual technical manuals

• System startup and trouble shooting

• Assisted Sales Department at pre-bid and pre-construction meetings

• Created Company SolidWorks Part Library

• Created and Maintained Bills of Materials

Designed Metal Products - Mansfield, OH Aug. 1997 – Sept. 2001

(Manufacturer of stamped and furnace brazed parts serving the air conditioning and appliance industries) Project Engineer - Small Group Leader

• Supervised personnel performing Process Scrap Tracking

• Development of Test processes and fixtures

• Communicated project status with all levels of management

• Development and Implementation of Work Instructions

• Responsible for all aspects of manufacture and testing for a/c accumulator product line

• Developed solutions to unique and complex multi departmental problems

• Organized and led internal project teams to set and achieve project goals Richland Products - Lexington, OH Dec. 1991 - July 1997

(Manufacturer of cables and mechanical controls, serving the automotive, lawn and garden, school bus, military, and recreation industries)

Project Engineer

• Introduced and implemented zinc die cast cable terminations as a low cost/high strength alternative to swaged ends for automotive and recreation applications - this led to a high volume product line which contributed

$800,000/year in sales

• Engineering Department Group Leader – responsible for Training and Supervision of junior department members

• Lead Estimator – Cradle to grave project management - performed 90% of estimating, helping company grow from $800,000 per year to $3,000,000 per year in sales

• Worked with customers to establish overall product concept and schedule

• Communicated project status with all levels of management

• Negotiated with customers and suppliers to achieve best possible results

• Developed solutions to unique and complex multi departmental problems

• Organized and led internal project teams to set and achieve project goals Additional Experience

Peabody Galion - Galion, OH 1990-1991

Project Engineer

• Integrated “robotic” trash cart dumping systems into side loading truck line

• Engineer in charge of side loading refuse truck line

• Worked with customers to establish overall product concept and schedule Therm-O-Disc - Mansfield, OH 1989

Industrial Engineer

• Performed Time Studies

• Created and Maintained Bill of Material and Part Routings Empire Detroit Steel - Mansfield, OH 1987-1988

Physical Testing Technician

• Physical testing of steel samples

• Metallographic inspection and photography

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