Qc Engineer Mechanical

Manigandan Arumugam

**/***, ******** ***** ***** Street, Thottiyangadu, Somanur, Coimbatore, Tamilnadu, India - 641668

Phone: +918*********

Email Address: *****************@*****.***

Skype: *****************@*****.***

Professional Summary:

Motivated Mechanical Construction Engineer having 19 years of experience and highly effective at finding the best methods possible to complete exceptional construction projects. Strong knowledge of Piping Structural Steel, Equipments, and Tank Fabrication, Erection, Welding, testing, Painting and other engineering principles and concepts.

Current Position worked: Manager Projects

Post Applied For: Piping Engineer

Skills:

Excellent customer relations.

Subcontractor management.

Knowledgeable in construction safety.

Best building practices.

Strong interpersonal skills.

Project scheduling.

Supervising and overseeing the direction of the project (or a package), ensuring that the client’s specifications and requirements are met, reviewing progress and liaising with quantity surveyors to monitor costs.

Liaising with the client, other construction professionals and, sometimes, members of the public.

Coordinating and supervising construction workers.

Selecting tools and materials.

Making safety inspections and ensuring construction and site safety.

Checking and preparing site reports, Site designs and drawings.

Maintaining quality control procedures.

Finding ways to prevent problems and to solve any that crop up.

Assessing and minimising risk.

Writing reports and keeping on top of paperwork.

Helping to negotiating contracts and securing permits and licences.

Good communication skills.

Problem solving skills.

Decision-making ability.

Commercial awareness.

Ability to motivate others.

Team working skills.

Welder qualification

Daily welding inspection and Documentation

NDT preparation and inspection

Quality document preparation and keeping up to date

Consumables selection and quality maintained

Preparation of history sheet for loop testing

Conducting welder performance

Quality control auditing.

Welding inspection, hydro test inspection, equipments alignment inspection, foundation inspection etc.

Loop inspection and making punch list

As build preparation

Job allotting and maintaining welders weld quality performance

Material stacking and good stack management.

Good knowledge of building methods and regulations.

Working Knowledge:

1. Piping: Unit Piping, ISBL Piping, OSBL Piping, Off Site Piping, Under Ground Piping, Fire fighting Lines, Steam Tracing, Rolled ERW Non Standards Pipes, PVC. Fabrication, Erection, Testing, NDT, Pre Commissioning, and handing Over.

2. Structural Steel: Fabrication, Erection, Blasting and Painting, Alignment Inspections and handing over.

3. Equipments: Prefabricated equipments Assembling at site, Equipment Erection, NDT, Alignment, and Testing, Inspections.

4. Tank: Fabrication of Tanks at site, Foundation inspection, Erection, Blasting and Painting, Testing’s.

5. Billing, Site Execution, Project Management, HSE, Site Planning, Material Reconciliation, Quantity Survey, Preparation of BOM, Drawing Checking, Field Line Checking and Preparation of Punch lists and attending, Loop Testing, NDT, Welding Supervision and Controls, Preparation of Documents, Rotary and Static Equipments Erection, and Alignment Checking, Hydro Testing and Pneumatic Testing, Material Stacking, Fabrication, Earth Moving Controls, Field Inspection, Attending Meeting with Client, Conducting Tool Box Talk, Manpower Mobilisation and Calculations, Erection, Sand Blasting and Painting Inspections, Keeping Records and updating daily Progress, Daily Target Sheet Preparation and Task Achievements, Material / Shipment Unloading and Stacking, Material Controller, etc..

Worked Standards:

ASME Sec. IX, ASME Sec. II Part-C, ASME Sec.-VIII, ASME Sec.-V, ASME B- 31.3, IS 2062, AWS D1.1, API

Materials Worked:

Carbon steel Pipes, Stainless Steel Pipes, Water Lines IS 2062 Standards, GI Pipes, Stainless Steel Pipes, Alloy Steel Pipes ( P9, P11, P22), Nickel Pipes, Rolled ERW Pipes, Titanium, Copper, Cuppro Nickel, Nab, Bronze, Structural Steel Materials and Plates IS 2062 Standards.

Work Capabilities:

A

QA/QC Engineer: 9 Years

Site In Charge / QA/QC In charge: 7 Years

Senior Mechanical Engineer / Dy. Construction Manager: 3 Years

B

Oil & Gas Construction Project Experience = 15 Years

Marine Construction (piping) Submarine and Nevy Ships = 4 Years

Work History

December 2020 to December 2021

Yeoman Marine Service pvt limited Mumbai

C/o Mazagone Dock Mumbai

Position: Manager Projects

Working as a Manager Projects in Submarine construction Piping installation job and looking over all installation activities and client communication.

Comapany Name : M/s Yeoman Marine Services PVT, Mumbai

Client: Mazagon Dock India Limited / Indian Navy Mumbai

March 2010 to Feb’ 2016

Senior Mechanical engineer / Site Incharge / QA/QC Engineer Projects (Piping, Structural Steel, Equipments, Tanks)

M/s Maakuthari Global Contracting LLC, Abu Dhabi, UAE

Worked as a site incharge in this company during my service in India and overseas as a Senior Mechanical Engineer Operation / QA/QC Engineer of construction works, i have worked their various project sites involved in Oil and Gas, Power Plants and Chemical Plants Piping, Structural Steel works, Erection of Equipments and Tanks.

Overseas Project Sites

3. Union Chloride Project ( Alkali Project), I CAD -3, Musaffah, Abu Dhabi, UAE.

Project: EPC Fabrication, Erection, Painting, Testing,NDT,Inspection, Raw Material Inspection and Pre commissioning of the Project site with all respects. ( Piping, Structural Steel, Equipments, Tanks and electrical) under FATA Finmecchanica Company Italy

2. Abu Dhabi Polymer Company Ltd, Al - Ruwais, Abu Dhabi, UAE.

Project: Borouge -3, Erection of Pipe Lines, Punch List and Pneumatic and Hydro testing under Tecnimont ICB and Samsung Joint venture Company

1. Tokoyama Polycrystalline silicon Manufacturing Plant –TMP-2, Samalaju, Sarawak, Malaysia.

Project: Erection of Pipe Lines, Punch List and Pneumatic and Hydro Testing under Chiyoda Sarawak, - Japan and Hiap Seng Singapore.

India Project Sites

2. Meenakshi Energy Pvt. Ltd, Thamminapattanam, Gudur, AP, Thermal Power Plant 2x150 MW

Project: Fabrication, Erection, Testing, Wrapping and coating and handing over of Pipe lines Fire fighting Line Under Ground, Drain Line to Sea Under Ground Line, Cooling Water Supply and return Line to the Turbine, under Thermax Instrumentation ( I ) Ltd, Pune

1. GGS Refinery, Bathinda, Punjab

Project: Sulfur Recovery Unit Piping fabrication and erection with testing’s under Satnam Global Projects Pvt. Ltd, Delhi.

Duties and Responsibilities:

1. Unloading of Shipment and stacking, Loading and unloading of materials to site .

2. Structural Steel fabrication and erection activities

3. Daily planning and scheduling of the job

4. Manpower control at site and staffs control and job distribution

5. Daily progress achievement and targeting

6. Conducting tool box talk and implementing the HSE at site

7. Inspection of erection activities and erection scheme

8. Controlling of mobile and non mobile equipments at site

9. Communicating with clients and sitting minutes of meetings

10. Structural steel erection alignment works

11. Civil foundation inspection

12. Daily progress reporting to seniors and clients

13. Material Control, and ledger control and updating with planning and store subordinates

14. Drawing checking and communicating with designers

15. Site material requirements preparation

16. Controlling of manpower and subcontractors at site

17. Preparation of material reconciliation statement

18. Documents preparation and controlling

19. Total site control and management.

20. Piping fabrication, welding, testing and erection

21. Manpower mobilization and demobilization and moving and non moving Equipment mobilization

22. Erection of equipments statics and rotary and inspection and alignments

23. Civil foundation inspection and coordinate with civil contractors

24. Underground pipeline fabrication, laying, excavation, wrapping and coating, spark testing, hydro testing, pipeline lowering and loop testing and handing over 25. Fire fighting line fabrication, welding, erection, testing and handing over,

26. Hydro test and pneumatic testing activities

27. Material management 28. Stores control

29. Overseeing the activities of quality control team and controlling and periodic checking of quality activities and documents

30. Controlling of all staffs and workers working under me.

31. Obtaining labour licenses and working with local govt laws.

32. Preparation of quantity survey and pipe material and other site material reconciliation

33. Preparation monthly billing, sub contractors bills quantity checking and certification

34. Preparation of WPS & PQR’S

35. Welder qualification

36. Daily welding inspection and Documentation

37. NDT preparation and inspection

38. Quality document preparation and keeping up to date

39. Consumables selection and quality maintained

40. Preparation of history sheet for loop testing

41. Conducting welder performance

42. Quality control auditing.

43. Welding inspection, hydro test inspection, equipments alignment inspection, foundation inspection etc.

44. Loop inspection and making punch list

45. As build preparation

46. Job allotting and maintaining welders weld quality performance

47. Material stacking and good stack management.

48. Preparation of winding ups

June 2009 to Sep ’2009

Site Incharge / QA/ QC Engineer Mechanical Piping, Structural Steel, Equipments)

M/s Xicon International, Andheri, Mumbai, Maharashtra.

Project: Erection of 11KVA Gas Power Plant at GETP Textile Park, Surat, Gujarat.

Duties and Responsibilities:

01. Preparation of WPS & PQR’S

02. Welder qualification

03. Daily welding inspection and Documentation

04. NDT preparation and inspection

05. Quality document preparation and keeping up to date

06. Consumables selection and quality maintained

07. Preparation of history sheet for loop testing

08. Conducting welder performance

09. Quality control auditing.

10. Welding inspection, hydro test inspection, equipments alignment inspection, foundation inspection etc.

11. Loop inspection and making punch list

12. As build preparation

13. Job allotting and maintaining welders weld quality performance

14. Material stacking and good stack management.

15. Collection of drawings, and specification, mobilization of suitable manpower’s and staffs,

16. Attending the minutes of meeting with the client and owner and obtaining the job at the right time and margin period,

17. Welder qualification tests,

18. Fabrication at site as per the specified standards

19. Conducting NDT tests, hydro test, pneumatic tests according to the line specifications

20. Job description with internal staffs and workers,

21. Following and explaining to the workers and staffs to follow the safety norms 8. Maintaining the daily site activities records,

22. Manpower controlling

23. Making of daily target sheets with availability of materials at stores

24. Suitable manpower’s engaging for the suitable job

25. Making of Monthly invoice as per the work done at site

26. Preparing of manpower wages sheets

27. Updating of daily progress reports

28. Making of material reconciliation statements and reducing the scrap materials

29. planning for good progress with minimum manpower without injury and good quality job (Minimum manpower and maximum output).

30. Monthly billing and minutes of meeting with client

31. final material reconciliation and job handing over with all respect

32. Winding up the project site and shipments balance materials and tools and tackles to stock yard.

April 2008 to April 2009

Site Incharge / Senior QA/ QC Engineer (Mechanical Piping, Structural Steel, Equipments)

M/s Code Engineering PVT Ltd. CBD Belapur, Navi Mumbai, Mumbai, Maharashtra.

Project: Fabrication of Pipelines at Jamnagar Reliance Refinery Fabrication Shop and Dismantling and erection of EVA Plant at Dahej, Gujarat

Duties and Responsibilities:

1. Worked as a site in charge with all company responsibilities

2. Preparing and obtaining labour license as per the local law

3. Communicating with client and sitting minutes of Meeting

4. Collecting of specifications and drawings

5. Preparation BOM and material issue requests

6. Manpower mobilization and demobilization

7. Arrangement of workers and staffs accommodation.

8. Welder qualification

9. Site manpower control, material arrangement and co coordinating with co staffs for production and to achieve the daily targets and schedule completion.

10. Full filing the client requirements as per their priority wise spool fabrication and timely dispatching.

11. Maintaining the good quality of job and safety norm with zero accidents.

12. Conducting the daily toolbox meeting and observing the workers using the PPE’s properly are not.

13. Observing the workers and staffs mentality and keeping them for job maintaining the good communication with workers, staffs and clients and bring the good moral of the job activities.

14. Daily progress reporting to Senior, HO and Client

15. Preparation of monthly billing and submission for certification and payments

16. Welder and technicians performance checking

17. NDT Requirements

18. Hydro test coordinator

19. Preparation of Material reconciliation statements

20. Material management at site

21. Consumables and no consumables procurements

22. Making of material statement and job completion statement

23. Preparation of monthly invoice and material reconciliation statements

24. Final bill activities and final material submission,

25. Handing over of the job and closing the labour license and site windup Preparation of WPS & PQR’S

26. Welder qualification

27. Daily welding inspection and Documentation

28. NDT preparation and inspection

29. Quality document preparation and keeping up to date

30. Consumables selection and quality maintained

31. Preparation of history sheet for loop testing

32. Conducting welder performance

33. Quality control auditing.

34. Welding inspection, hydro test inspection, equipments alignment inspection, foundation inspection etc.

35. Loop inspection and making punch list

36. As build preparation

37. Job allotting and maintaining welders weld quality performance

38. Material stacking and good stack management.

Sep’ 2007 to March 2008

Site In charge, Senior QA/QC Engineer(Underground Piping)

M/s Kasukurthi Sujatha Construction Pvt. Ltd., Hyderabad, Andhra Pradesh

Project: Laying of Underground Gas Transportation Pipelines at Mumbai City various locations under Mahanagar Gas Ltd.

Duties and Responsibilities:

1. Worked as a site in charge with all company responsibilities for the laying of underground pipelines

2. Communicating with client and getting specification drawings and materials.

3. Manpower mobilizing, tools and tackles and moving and non moving equipments at site.

4. Technicians and Welder qualification

5. Attending the minutes of meeting, monitoring site activities and follow-up for client priority works

6. Site manpower control, material arrangement and co coordinating with co staffs to improve the daily targets and achievements.

7. Making and arranging of daily /weekly/monthly work permit at city limits from Mumbai Municipal Corporation.

8. Controlling of Excavation and it should reach the permission given by Mumbai Municipal Corporation. And completing the job at given time

9. Maintaining the good quality of job and safety norm with zero accidents.

10. Conducting the daily toolbox meeting and observing the workers following the PPE’s properly are not.

11. Observing the workers and staffs mentality and keeping them for proper job

12. Maintaining the good communication with workers, staffs and clients and bring the good moral of the job activities.

13. Making of material statement and job completion statement

14. Wrapping and coating and spark test

15. NDT Test like RT, PT and hydro test, pneumatic tests, flushing, Pigging, etc

16. Preparing measurement sheets

17. Preparation of workers and staffs payment sheets

18. Preparation of monthly invoice and material reconciliation statements

19. Final bill activities and final material submission,

20.Preparation of WPS & PQR’S

21. Welder qualification

22. Daily welding inspection and Documentation

23. NDT preparation and inspection

24. Quality document preparation and keeping up to date

25. Consumables selection and quality maintained

26. Preparation of history sheet for loop testing

27. Conducting welder performance

28. Quality control auditing.

29. Welding inspection, hydro test inspection, equipments alignment inspection, foundation inspection etc.

30. Loop inspection and making punch list

31. As build preparation

32. Job allotting and maintaining welders weld quality performance

33. Material stacking and good stack management.

Feb’ 2007 to Sep’ 2007

Quality Control Engineer (Piping)

M/s Yeoman Marine Service, Seweri, Mumbai, Maharashtra

Project: Piping Fabrication and Erection at Mazagon Dock Yard Ships construction.

Duties and Responsibilities:

1. Collecting of Specification, drawings and other site related documents

2. Attending minutes of meeting with clients and giving preference to client priority jobs

3. Manpower mobilization and site tools and tackles procurements

4. Welder Qualification

5. Manpower control and under working staffs

6. Preparation of jigs and fixtures and sending for pipe bending job activities to Dock yard bending sections

7. Installation of jigs and fixtures at ships and applying for inspection to dockyard inspectors.

8. Daily job target achieving

9. Making welder performances

10. Installation of pipes at ship ducks

11. Checking of pre fabricated spools,

12. Maintaining daily progress report and inspection reports

13. Following safety norms and achieving zero accident with good Quality Job Progress.

14. Preparation of WPS & PQR’S

15. Daily welding inspection and Documentation

16. NDT preparation and inspection

17. Quality document preparation and keeping up to date

18. Consumables selection and quality maintained

19. Preparation of history sheet for loop testing

20. Conducting welder performance

21. Quality control auditing.

22. Welding inspection, hydro test inspection, equipments alignment inspection, foundation inspection etc.

23. Loop inspection and making punch list

24. As build preparation

25. Job allotting and maintaining welders weld quality performance

26. Material stacking and good stack management.

April 2005 to Feb’ 2007

Quality Control Incharge (Piping)

M/s Ultra Dimensions, Visakhapatnam, Andhra Pradesh

Project: Visakhapatnam Vessel Project (Sub Marine) Site, Piping Fabrication, Bending, Welding, Testing, and Installation under the supervision of Coastal Guard of India. (Shop fabrication and Onboard Installation, Welding Establishments and Quality Control)

Duties and Responsibilities:

1. Receiving of Drawings and approved standard specifications

2. Preparation of Material list and WPS and PQR’s

3. Arrangements and preparing welder qualification test and procedure qualification tests according to WPS

4. Inspection of fabricated spools before and after with proper templates and Inspection of spool layout with accepted limitations and drawings.

5. Spool Bending Inspections

6. Offering of client inspection, and rejected spools rectification

7. Attending Minutes of Meeting and working as per the client priority work

8. Reporting to higher officials regarding site activities and problem issues.

9. Welding inspection with standard acceptance criteria’s

10. Welding supervision with conducting the classes for welders to improve the weld quality and zero repairs

11. Full filing the manpower requirements and monitoring their mentality related with a job.

12. Achieving the daily targets

13. Conducting NDT Tests and hydro test and Pneumatic testing according the specified standards.

14. Daily inspection like Material, Marking, Cutting, Bending, Cutting and Edge preparation, Fit up, Welding, NDT Test, Chemical cleaning and dispatching of spools

15. Preparation of inspection Protocols

16. Onboard pipe installation

17. Onboard hydro testing Materials handled Carbon Steel, structural Steel, Titanium, Stainless Steel, Copper, Cupronickel, NAB, Bronze.

Sep’ 2003 to April 2005

Quality Control Incharge (Piping)

M/s High Precision Hydraulic, Andheri, Mumbai, Maharashtra

Project: Visakhapatnam Vessel Project (Sub Marine) Site, Piping Fabrication, Bending, Welding, Testing, and Installation under the supervision of Coastal Guard of India. (Shop fabrication and Onboard Installation, Welding Establishments and Quality Control)

Duties and Responsibilities:

1. Receiving of Drawings and approved standard specifications

2. Preparation of Material list and WPS and PQR’s

3. Arrangements and preparing welder qualification test and procedure qualification tests according to WPS

4. Inspection of fabricated spools before and after with proper templates and Inspection of spool layout with accepted limitations and drawings.

5. Spool Bending Inspections

6. Offering of client inspection, and rejected spools rectification

7. Attending Minutes of Meeting and working as per the client priority work

8. Reporting to higher officials regarding site activities and problem issues.

9. Welding inspection with standard acceptance criteria’s

10. Welding supervision with conducting the classes for welders to improve the weld quality and zero repairs

11. Full filing the manpower requirements and monitoring their mentality related with a job.

12. Achieving the daily targets

13. Conducting NDT Tests and hydro test and Pneumatic testing according the specified standards. Helium Leak Test, Vacuum Test, Fluorescent Dye Penetrate Testing.

14. Daily inspection like Material, Marking, Cutting, Bending, Cutting and Edge preparation, Fit up, Welding, NDT Test, Chemical cleaning and dispatching of spools

15. Preparation of inspection Protocols

16. Onboard pipe installation

17. Onboard hydro testing Materials handled Carbon Steel, structural Steel, Titanium, Stainless Steel, Copper, Cupronickel, NAB and Bronze.

Feb’1998 to Aug’ 2003

Quality Control engineer (Piping, Structural Steel, Equipments, Tanks, Sandblasting and Painting)

M/s Petron Engineering Pvt. Ltd, Sion Trompy, Chembur, Mumbai, Maharashtra

Worked as a Quality control Engineer in Petron Engineering construction Pvt Ltd, Mumbai, they Involved in Fabrication, Erection, Testing, Painting, Insulation, Pre Commissioning of Pipelines, Structural Steel, Equipments, Tanks, etc. I was worked in Piping, Structural Steel, Equipments and Tanks Quality Control engineer.

Projects:

8. Hazira Port, Surat, Gujarat

Project: LNG Receiving Terminal

7. South Asia Petrochem, Haldia, West Bengal

Project: Construction of 400 TPD High Viscous Polyester Bottle Grade chips Plant Under M/s Lurgi (I) Ltd

6. Hindustan Lever chemicals Ltd, Haldia, West Bengal

Project: 80 Mets height Chimney Fabrication under M/s Wartsila (I) Ltd.

5. Indian Oil Corporation Ltd, Haldia, west Bengal

Project: Catalyst De-waxing Unit under LG Engineering ( I ) Ltd

4. Indian Oil Corporation Ltd, Barauni, Bihar.

Project: Diesel Hydro De-Sulfurisation Unit under Samsung Engineering ( I ) Ltd

3. Indian Oil Corporation, Haldia, West Bengal

Project: Erection of Co-Incinerator package with Waste Heat Boiler /Fluidized Catalyst Cracking Unit under Zecco Engineering and Engineers India/ Wartsila I Ltd, and Bharat Heavy Pressure Vessels (I) Ltd Visakhapatnam

2. Haldia Petrochemicals Ltd. Haldia West Bengal

Project: Flare Line System Piping, structural Steel and Equipments fabrication, erection, testing and handing over under Engineers India Limited

1. Haldia Petrochemicals Ltd, Haldia, West Bengal

Project: Assembly, Welding and erection of Quench Tower under Toyo engineering and L&T

Duties and Responsibilities:

1. Raw material inspection with test certificates and making of procedure qualification of UN identified materials.

2. Drawing collection and updating and specification collecting from client

3. WPS & PQR Preparation as per the requirements of ASME B 31.3 and ASME Sec. II Part C

4. Conducting Welder Qualification Tests Piping and Structural Steel as per the requirements and standards of ASME Sec. IX, AWS D1.1

5. Consumables inspection and maintain the backing register and internal audit of stores records,

6. NDT Inspection as per the standard ASME Sec. V, ASME B 31.3

7. Preparation of Daily Progress reports and maintaining the record up to date

8. Daily Piping fabrication inspection likes marking and cutting, edge preparation, welding, preheating if required, PWHT, alignment according to drawings,

9. Offering for daily radiographic of weld joints

10. Attending welds repairs and rectifications.

11. Assembling and welding of pre fabricated Equipments assembly

12. Erected spools line checking, elevation checking, routing checking and coordination Checking.

13. Daily site inspection Piping, Structural Steel, fabrication, erection, testing and paintings

14. Daily inspections of Equipment civil foundations and inspection

15. Inspection and alignments of structural steel erection and coordination, elevation checking.

16. Inspection of static and rotary equipment erections and alignments

17. Monitoring site weld and quality control and welder performance and job performance

18. Inspection of sand blasting and painting activities

19. Management of labours at site and job allocations

20. Attending the client meeting and doing the follow-up at site as per the requirements of client Priority work.

21. Certification subcontractor bills,

22. Handling of sub contractors at site.

23. Material management

24. NDT Test inspections, RT, UT, PT and MPT

25. Line checking at site and preparing punch points prior to testing

26. Preparation of final History sheets of loops.

27. Preparation of hydro test and pneumatic test reports

28. Conducting hydro test and pneumatic tests

Education

Diplomas in Mechanical Engineering pass out on April 1995,

GPA 72

Grade: First Class

Certification

ASNT Level II (RT, UT, PT, MPT)

Computer Knowledge and Working Knowledge

Ms office, Internet, SAP

Passport Details

Passport Number: W0442621

Issue Place: Coimbatore, Tamil Nadu

Date of Issue: 25/05/2022

Date of Expiry: 24/05/2032

Salary Earned: AED 12000/Month

Salary Expected: SR 10000/Month

Notice Period: Immediate

Languages Known:

Tamil, Malayalam, English, Kannada, Telugu, Hindi

Marital Status:

Married

Nationality and Religion:

Indian, Hindu

Hobby:

Music, Movie, Chess, Travelling, Driving

Declaration:

I hereby declare that the information’s furnished above are true to the best of knowledge and behalf.

Date: Your’s Sincerely

Place:

A.Manigandan

Contact this candidate