Injection Molding Mechanical Design

MICHAEL WEBB PLM, DESIGN & MANUFACTURE CONSULTANT

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Seeking a position wherein I can use my vast array of skills in Data Management “PLM” Design and Manufacture to the benefit of my contributor EXPERIENCE

• Product Life Cycle and Part data management “PLM and PDM” WindChill 8.0 to 10.1 current version Intralink and WindChill Intralink 3.4

• 25 years of Advanced Product and Tool design using: Pro/E WildFire (Creo2.0 and Creo6) – Modules including: Style, Advance Surfacing, Tool & Mold Design, Solid and Sheet metal modeling, NC, Programming. FEA model perpetration and analysis

• Additional experience with SolidWorks, CATIA, AutoCAD, Inventor, Mastercam, HyperMill, SolidCAM, Cimatron and CADDS computer vision.

SKILLS

• Multi-faceted

• Best Practices with Solid modeling for

Manufacturing

• Any Data usage “Multiple CAD/CAM systems”

• Automotive Class A surfacing “G2”

• Design for Manufacturing

• Eliminating old expensive manufacturing

practices with today’s cost effective

Data management with “PLM” technologies.

EDUCATION

8/82 – 5/84 Milwaukee Area Technical College, Milwaukee, WI Associates of Science Degree in Mechanical Design, 1984 Included courses in Computer Aided Design using a Computervision Cadd System, Static’s strength of materials, design of machine elements, tool design and kinematics. Certificates

Certified PTC “CREO” trainer

TRN-2230 - Creo Elements/Pro 5.0 (formerly Pro/E Wildfire 5.0) Update from Pro/E Wildfire 4.0 TRN-2232 - Introduction to Creo Elements/Pro 5.0 (formerly Pro/ENGINEER Wildfire 5.0) TRN-2238 - Advanced Modeling with Creo Elements/Pro 5.0 (formerly Pro/ENGINEER Wildfire 5.0) TRN-2241 - Mold Design using Creo Elements/Pro 5.0 (formerly Pro/ENGINEER Wildfire 5.0) TRN-3401 - Update to Creo Parametric from Pro/ENGINEER Wildfire 4.0 TRN-3402 - Introduction to Creo Parametric

TRN-3406 - Surfacing using Creo Parametric

TRN-3408 - Milling using Creo Parametric

TRN-3424 - Mold Design using Creo Parametric

TRN-3920 - Mold Design using Creo Parametric 2.0

TRAINING

• Heidenhain TNC430 Hermle CNC C40 and DMG 175 Linear 5 axis machining centers.

• Multiple CAD/CAM Systems

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ACCOMPLISHMENTS

• Aero Space multi axis manufacturing

• Eliminating the EDM process on core and cavity tool and die work utilizing multi axis machining.

• High speed hardened material manufacturing

• Patents “Top Step” Step ladder

WORK HISTORY

10/18 to Present Jade International Group Western Engineering division. Handled all USA customers from DFM Design for manufacturing to 3D Mold Design reviews. Perform Moldex3D Mold Flow Analysis Filling, Packing, Cooling, and Warpage. Reverse warp output to bring product design into part print tolerances. Maintained the US western engineering division VPN with remote computation servers for Moldex3D and DFMpro licensing.

1/16 to 10/18 Contract Consulting contract for 2 years 10 months Mercury Marine Racing Division. Primary duties consisted of Product design of Complex surfaces using Creo4 and Creo6 Plastic and aluminum die cast product design. Large assembly management for 400+ horsepower outboards. Teamcenter for PLM. Product lifecycle management. 7/15 to 12/15 Core Consulting contract for 6 months tool and die Molds local to South East Wisconsin 3/13 to 6/15 Core Consulting contract for 10 months turned into 2 plus years at Kohler Company. Primary duties consisted of Product design of Complex surfaces using Creo2 to thin wall Kohler existing faucets. In most cases removing up to 50% of the material. Reducing the material cost and producing the manufacturing designed core boxes and dies. All the jobs are products that China and the India plants had 80 to 100% scrap and were not successful producing. 8/01 – 3/13 PTC “Pro/E CREO” Channel Partner, Application Engineer, Trainer, and Consultant Nasco Technologies

Premier Teaching and Training Solutions

Innovative Technologies Plus “MGS GROUP”

Integreyt Data Solutions

6/99 – 7/01 John Deere Worldwide Commercial & Consumer Equipment Division Horicon, WI.

Applied Mechanics Pro/E Administrator. Primary duties consisted of Product design of Complex surfaces using Pro/e and ICEM surf, Uprev testing Of new software releases. Internal user meetings. Implementation and use of Pro/Icem surf, Pro/Cable and Harness. Go to person for the hundred plus Pro/e users at Horicon. Best practices part design with Model Check and company standard start parts. Keeping a concurrent engineering and manufacturing environment. Secondary duties include Software bug tracking, training in sheetmetal, top down design, large assembly management. Pro/MFG. for prototype parts and Pro/PDM and Intralink for part database management.

6/96 – 5/99 Dynacast Tooling Division, Germantown, WI Primary duties include PRO/Manufacturing, NC Toolpathing of Contoured Surfaces, PRO/Assembly in order to extract cores and cavities and electrodes for aluminum diecast parts. Use of Vericut for NC Toolpath verification. Use of Bostomatic CNC machines to cut posted programs. Secondary duties include complete networking of engineering dept. (Windows NT server implementation, and switches and network hubs).

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9/96 – 5/98 University of Milwaukee, WI

Taught students Pro/engineering, basic parametric design course. 4/93 – 6/96 MGS GROUP Mold Makers, Menomonee Falls, WI Responsible for development of PRO/Manufacturing, NC Toolpathing of Contoured Surfaces, PRO/Mold, and PRO/Assembly in order to extract cores, cavities and electrodes for plastic injection molding and Vericut for NC Toolpath Verification. Networking of SGI, Hewlett Packard and Sun Solaris work stations. Software performance evaluation of specific hardware platforms. Unix administration, back- ups, archiving, loading software, and upgrading operating systems. 3/92 - 4/93 Allis Mineral Systems, Waukesha, WI

Plant design of refractory equipment and the migration of personnel to Unix Base work stations. Unix administration, networking, running daily system maintenance programs.

MILITARY HISTORY

[If one was in the military, list it like the work history.] Branch Location (if one) Mmm YYYY – Mmm YYYY

Title, Rank, etc.

• Duties.

MEMBERSHIPS

• PTC User Group “BUG”

• MATC Board member for the Mechanical Design steering committee PUBLICATIONS

March 1988 modern casting. Article: CAD/CAM Links Pattern Shop and Foundry. ACTIVITIES

Menomonee Fall swim club. Swimming Official.

INTERESTS

Water Skiing and snowmobiling.

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