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Aramco Inspection Engineer

Location:
Vasanth Nagar, Karnataka, India
Posted:
February 24, 2023

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Resume:

M.VIJAYARANGAN SF*,** A Main Road, Raghavendra Layout, Padmanabha Nagar,

BENGALURU – 560070,

KARNATAKA, INDIA

E-mail ID: advi8c@r.postjobfree.com,

Phone No’s: India - +91-999*******.

ACADEMIC BACKGROUND:

Diploma in Mechanical Engineering (DME) with an aggregate of 70% in Sri Nallalaghu Polytechnic, Red hills, Chennai Under directorate of Technical Education of Tamilnadu during 1990 - 93.

CSWIP Senior welding inspector level 3.2.2(CSWIP Certification number:327873/2 Dated Mar’ 2018)

ISO 9001:2015 Lead Auditor from IRCA, (BSCIC India)

Certified Welding Inspector (CWI) Qualified by American Welding Society. (AWS Certification Number: 08013161 dated Jan’2008). Expired on 2020 January

CSWIP welding inspector level 3.1(CSWIP Certification number:306809 Dated Sep’ 2017)

Level II Certified Coating Inspector (CIP) Qualified by NACE. (NACE Certification Number: 23355 dated Feb’ 2012).

Level II Certified Technician in RT, UT, MPI and PT by ASNT.

PROFESSIONAL SUMMARY: 29 Yrs. Experience.

LINDE Engineering – India – 2 Years

Velosi Certifications LLC – Qatar – 1 year

Velosi Saudi Arabia Co. Ltd – Saudi Arabia – 3.6 years

SPIE Oil & Gas Co. Ltd – Qatar – 3 Years

Velosi Saudi Arabia Co. Ltd – Saudi Arabia – 2.4 Years.

Vincotte Middle East International LLC – Syria – 1 Year

Velosi Certification LLC – Qatar – 1 Year

Eversendai Engineering LLC – Dubai – 1 Year

Hofincons InfoTech & Industrial Service Ltd (Transfield group of Companies) – Qatar – 2 Years

M/S Devi Enterprises – India – 4 Years

Consolidated Contractor International Company (CCIC) – Qatar – 1 Year

Addision & Co. Ltd – India – 7 Years

FAMILIARAZATION IN CODES:

API 1104 - Welding of Pipelines and Related facilities

AWS D 1.1 - Structural welding codes

ASME Section V - Non Destructive Examination

ASME Section IX - Welding and Brazing qualifications

ASME B 31.3 - Process Piping

All Saudi Aramco Engineering standards, Material standards, Procedures and Inspection plan, Check list.

ASME B31.4 – Pipeline Transportation systems for Liquid Hydrocarbons and other Liquids.

API 570 – Piping inspection code.

ASME B 31.8 - Gas Transmission and Distribution Piping System

SS-EN ISO 8501-1 – Preparation for Steel substrates before application of Paints and related products-Visual assessment of surface cleanliness

BS 3900 – Methods of test for Paints (Parts A, B, C, E & F).

ASME B31.1, ASME Sec VIII, NACE Std’s, & ASME Sec II

DNV-OS-F101 - Submarine Pipeline System.

SKILLS SUMMARY:

Knowledgeable to Preparation of WPS & PWPS.

Qualifying welding procedures and welders with SMAW & GTAW Process on ASME B31.3, ASME SEC IX and AWS D 1.1. Materials Used: CS, SS, Monel, Inconel, Low alloys & high Alloys.

Knowledge of Erection and grouting of vessels, piping and columns and steel structures

Knowledge of Carbon steel and Stainless-steel Fabrication and Welding Methods

Knowledge of NDT method of UT / RT / PT / MP / VT/Hydro test.

Knowledge of Inspection Painting & Coating for Piping, Pipeline, Tank & Structures.

Knowledge of MCC (Mechanical Completion) and Pre commissioning & Hydro Test.

Knowledge of API, AWS, ASME, ASTM, SSPC, NACE, ISO and BS EN codes.

Usage of MS-Office tools, Auto cad -2005.

Knowledge of use Coating Inspection and using by Gauges for Coating Inspection (i.e., DFT Gauge, Holiday Detector, Surface profile gauge, WFT Gauge & Sling Psychrometer.

Familiar with ISO 9001:2015 requirements.

PROFESSIONAL EXPERIENCE:

Period : From March’ 2020 to Apr’ 2022

Organization : LINDE Engineering India.

Designation : Senior Principal Engineer.

Place : Singapore New Gasification Project at LTHE Modular Fabrication yard.

Period : From Dec’ 2018 to Feb’ 2020,

Organization : Applus Velosi Certifications LLC.

Designation : Senior Inspection Engineer and Lead.

Place : As TPI in Strategic Food Storage Tank Facilities at Hamad Port Mesaieed.

& Behalf of WSP in Lusail Stadium (FIFA Stadium, Qatar, Doha)

Period : From Sept’ 2015 to Nov’ 2018,

Organization : Aramco behalf of Applus Velosi Saudi Arabia Co. Ltd.

Designation : Project Quality Lead, (JAPID). (SAP # 80003581)

Place : Jizan North Tank Farm, JIZAN, Saudi Arabia.

Period : From April’ 2014 to Aug’ 2015

Organization : RASGAS behalf of SPIE Oil & Gas Co. Ltd.

Designation : Sr. Inspection Engineer, (Acting QC Coordinator)

Place : Flow Assurance Project, RASLAFFAN, Qatar

Period : From Oct’ 2012 to Apr’ 2014

Organization : RASGAS behalf of SPIE Oil & Gas Co. Ltd.

Designation : Sr. Inspection Engineer,

Place : BARZAN Offshore and Onshore Pipeline Project, RASLAFFAN, Qatar.

Period : From July’ 2010 to Oct’ 2012

Organization : Aramco behalf of Velosi Saudi Arabia Co. Ltd.

(Saudi Aramco Project Inspection Division – GIS) – SAP No: 70012523,

Designation : Sr. Inspection Engineer,

Place : Manifa Offshore and Onshore Pipeline Project, Saudi Arabia.

Period : From June’ 2009 to June’ 2010,

Organization : Syrian Oil behalf of Vincotte Middle East International LLC. Dubai,

Designation : Sr. Inspection Engineer,

Place : JDP – Jihar Development Project, Syria. (Gathering Station Piping, Pipeline, Substation Piping – JIHAR Pipeline & MAHAR Pipeline).

Period : From June’ 2008 to May’ 2009,

Organization : Velosi Certification LLC. Qatar,

Designation : Welding, Coating & Painting Inspector,

Place : Doha Urban Pipeline relocation Project (DUPRP) – Mesaieed.

Period : From May’ 2007 to May’ 2008,

Organization : Eversendai Engineering LLC. Dubai,

Designation : Sr. Inspection Engineer,

Place : Dubai Mall Project. (Structural Welding)

Period : From March’ 2005 to April’ 2007,

Organization : Hofincons Info Tech & Industrial Services Ltd. (Transfield Group of Co.),

Designation : Sr. inspection Engineer,

Place : Qatar Petroleum, Mesaieed Refinery and Doha Offshore.

(PS-2, PS-3, Halul & NFA)

Period : From January’ 2001 to Feb’ 2005,

Organization : M/S Devi Enterprises (Trichy),

Designation : Sr. Inspection Engineer,

Place : Fabrication Shop at Trichy, Tamilnadu at India. (Vessels and Piping)

Period : From Feb’ 2000 to Dec’ 2000,

Organization : Consolidated Contractor Int. Co. Ltd (C.C.I.C), Qatar

Designation : QAQC Engineer (Welding),

Place : Qatar Vinyl Company (QVC) at Mesaieed, Qatar. (Welding at Piping)

Period : From May’ 1993 to January’ 2000,

Organization : Addision & Co. Ltd. Chennai. India.

Designation : QAQC Engineer,

Place : Chennai Shop.

Job Responsibilities:

TANKS:

NEW TANK (For Jizan Refinery Tank Farm Saudi Arabia Jizan Project-83 Tanks, Fixed roof tanks & Floating Roof tank and for FAP -2 MEP storage Tank, Hamad Port Strategic Food Storage Facilities Tanks)

Review of Tank drawing and associated Piping drawing for current revision in place, Interpretation of weld drawing for current weld symbols and sizes, partial full penetration welds and correct electrodes as per selected material to full fill the requirement of engineering.

Material and weld traceability for Proper documentation as per Project Specification requirements.

Review of Foundation survey prior to laying of Annular/Bottom Plates for settlement Evaluation.

Inspection and verification of foundation before laying the Annular/bottom plates.

Fit up Inspection of Annular & Bottom Plate, Shell plate and Bottom & Top deck floating roof plate.

Vacuum box Inspection of Bottom / Annular Plate prior to Water Filling and Penetrating oil test shell to annular plate weld joint.

Weld Visual Inspection Bottom Plate, Shell Plates stage wise and ensuring the Peaking, Banding, Plumpness and Roundness after welding of each shell course of Tanks as per Procedure and API 650.

Verification of Shell and Roof Nozzle Orientation and Installation of Tank equipment’s internally and externally such as Level gauge, Breather valve, Foam seal etc.

Inspection of all welding activities prior, during and after, which include material check, qualifications and welding equipment etc.

Pre weld requirements, welding parameters, consumables, preparation of joint and final weld Inspection, NDT, PWHT requirements, traceability and documentation system. Witness Plumbness, Peaking, Banding and Roundness inspection activities.

Close monitoring the welder performance, repair of welds, initiate preventive and corrective actions.

Review the results of production test Plates in respect to weld parameters, heat input pass thickness, depth of back gouge, no of passes, electrode sizes and mechanical test results to ensure that meets the requirement of project specification.

Verify the daily records of welding consumables usage report of sub-contractors’ latest status on weekly basis.

Interpretation of radiographs as per ASME SEC IX, SEC VIII, ASME B31.3, API 653, API 650 and API 620.

Ensuring the required NDT activities such as Liquid Penetrant Test, Magnetic Particle Test, and Radiography are covered as per codes and Standards.

Review of test packages of Tanks and associated Pipeline as per system limits, coordination to incorporate the project procedures.

Release of completed Pipeline and tank for hydro and pneumatic test after checking required completion.

Verification of settlement during water filling and Hydro testing of tank.

QA/QC- PIPELINE, PIPING, WELDING AND EQUIPMENT

Preparation and submission of Project Management procedures for company approval

Review Contractor’s Method Statements, QC Procedures, ITP and Quality Plan and assist with Aramco, Shell’s, QP’s and Rasgas established Design engineering Practices for construction activities.

Review of vendor Quality manuals, Quality plans, specifications, Procedures, Audit report according to ISO 9001 – 2008 requirements.

Monitor the Delivery of permanent materials and ensure the quality of products, consumables, materials that comply with requirements of established Standards and as per company Specifications.

Review the WPS, Calibration records of Welding machines, Quivers, prior to start up the welding activities and witness of PQR and Welder Qualification Test.

Participated in internal Audits and external Audits and verifying the evidence of corrective actions is taken and closing of NCR.

Review of Daily weld joint summary report, RT Films, NDT reports PWHT, Hardness reports and vendor document registers, inspection schedules and Liaise with Client for review and approval QA/QC documents.

Perform routine surveillance Inspection, monitoring, auditing & assurance of contractor’s site activities (Fabrication, Welding & NDT) in accordance with the Projects and Contractor’s Specifications, ITP and Quality Plans.

Plan & Organize Site inspection activities and ensures the certificates are valid for QC Inspectors, NDT Technician’s and welder’s skill evaluation and maintain the consumables according the standards and Procedures.

Preparation and review of weekly and monthly Inspection reports and monitors the performance of QC Inspectors and NDT Technicians.

Prepare concession requests and submit to Client for approval, wherever implementation is not possible as per project specification. Monitor Inspection activities and issue NCR, FTR wherever violations found.

Verification of Isometric drawing with respect to general arrangement, Piping & Instrumentation drawing and welding data are as per latest Isometric Drawing.

Ensure all Pre-Construction activities, qualification trials are witnessed are approved as necessary and Inspection & Test Plan of each activity are fulfilled and the` Hold Points of the company are completed in due time.

Review and comment upon contractor’s daily Inspection records for activities covered and investigate any anomalies.

Ensuring the weld joints, supports were welded and correct piping materials being used.

Repair follow -up, confirming the line check as per P & ID, Isometric for NDT clearance, punch list preparation and follow up for final completion.

Review and approval of Hydro static Pressure test and Pneumatic pressure test Procedure’s.

Review and release of Test packs for hydrostatic / pneumatic pressure test.

Reviewing the certificates of water quality, calibration of pressure gauge, Pressure relief valve and chart recorders before starts and witnessing of Hydrostatic Pressure/Pneumatic test and ensuring Re-instatements of Piping Systems.

Identification of risks to the quality of work and the completion program and making appropriate solution and ensuring all piping spools are being Pressure Tested in each Test Packs and witnessing for Painting & Insulation as per line clause.

Reviewing of construction management record book for final documents.

Experience in NACE, LTCS, CS, SS materials welding and construction process.

Performing and reviewing of Mechanical completion and Punch list activities. And involving Pre-commissioning activities.

COATING & INSULATION:

Responsible for Reviewing and Implementing all contract Specification and Procedures related to Specific Coating System.

Painting material inspection as it is received at site

Reviewing MSDS, Technical Data Sheets / up on acceptable submitting to client for review and acceptance

Inspecting all Site activities like Equipment and Personnel Safety, Scaffolding, proper masking of non-pintable items, Weather condition, Surface preparation, Blasting, Painting according to approved procedure and client specification.

Witnessing and carrying out the Checks accompanied with pre-application, Application e.g., Surface preparation, Mixing and thinning of Paint, after application checks, identifying the area of defects and assurance of repair compliance, Validity of equipment, Paint thickness, holiday detection test to ensure compliance with relevant project specification.

Final inspection prior to issuing mechanical completion certificate.

Maintaining all related Records and Reports.

Professional Attributes:

Ability to manage a team of people and motivate them for successful completion of projects with the management quality.

Ability to work hard and grasp things effectively and quickly.

A self-motivated, leading, voluntary, and participating team member.

Can learn new technologies and master things independently

Personal Information:

Date of Birth : 24-04-1975

Nationality : Indian

Passport Number : M 5705436 Issued: 29-04-2015 Place: Doha – Qatar.

Language Known : English, Hindi, Tamil, Kannada, and Telugu.

Driving License : India, Qatar, and Saudi.

Status : Married and I have 2 children.

Permanent Address : 1/528A, Senthil Nagar, Krishnagiri & DT, -635001

Tamilnadu. India



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