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Qc Engineer Manager

Location:
Chennai, Tamil Nadu, India
Posted:
February 19, 2023

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Resume:

S.CHANDRAN

No.*, Kuppanna Street, Pichanoor, Gudiyattam – 632602,

Vellore Dist. TamilNadu, India.

Email : advfga@r.postjobfree.com, advfga@r.postjobfree.com

Cell No: +919*********

Description

The QA/QC Manager is responsible for ensuring that the quality management system (QMS) is fully implemented in an organized and efficient manner. The QA/QC Manager is responsible for delegating and assigning tasks to QA/QC Supervisors and working closely with related engineering, construction, fabrication and repair departments.

Resume Title : QA/QC MANAGER

.

Certifications : ASNT Level II in RT, UT, MT & PT as per SNT-

TC-1A. ISO 9001-Seminar attended.

Having Valid Certificate for Safety Supervisor Training.

CSWIP 3.1 Certified Welding Inspector(#657938)

Education : B.E., Mechanical Engineering Degree From

Periyar University (Salem) in 2002.

Experience : Familiar with codes

EN, BS, AWS D 1.1, ISO, ASTM, ASME & AISC

International Standards & Codes for fabrication

constructions and Inspections.

Summary of Skills and Experience

Exposure in Welding/QA/QC activities

Having Bachelor degree with 17+ years experience in QAQC/Welding/Painting inspection, Material Inspection, Bolting Inspection,Fit-up Inspection,Shear Stud inspection, & NDT inspections for various materials such as Ferrous, Non-Ferrous, Alloys, Valves, Non-Metallic materials, Flanges, Fasteners, Fittings, Gaskets at various onshore Projects.

Fully Knowledge with Preparing/Reviewing of Procedure Qualification Records, Welding procedure specifications, Inspection and Test Plans, Review of radiographic films for Steel Construction Projects.

Working knowledge of Word, Excel, Windows, E-mail and Internet.

Implementation/Verification of ISO Quality management system.

Preparation & Witness the project welding procedures qualifications, welder

performance qualifications and Mechanical destructive tests.

Incoming material inspection such as Raw materials, prefabricated materials and Welding/Painting consumables & Review of material certificates / batch certificates to check compliance with project specifications, expiry dates and meeting the required mechanical/physical/chemical composition values.

Experienced in Training of the welders for correct usage of welding parameters & consumables as per approved welding procedure specifications.

Control and witnessing for the NDT tests and Maintaining the minimum weld repair rates.

Ensuring specified product delivery to suite project specifications.

Conducting the internal auditing/Preparing audit reports and send to clients/owners.

Experienced in various Non destructive inspection techniques in accordance with ASME Sec V like Visual inspection, Ultrasonic inspection, Radiographic inspection, Dye Penetrate inspection & Magnetic Particle inspection.

Duties & Responsibilities.

Establishment of Preliminary WPS, PQR, WPS and Inspection Test Plan to suit Project requirements.

Qualifying of welders as per project requirements.

Verification of inward raw materials, prefabricated materials& welding/Painting/Field joint coating materials.

Implementation of welding parameters check as per approved procedure specification on production welds.

Supervising the welding activities and co-ordinates with TPI & NDT contractors.

Interpretation of Radiography films as per project specifications.

Preparation of welding/painting inspection reports.

Preparation of final dossiers for submitting of client/end users.

Control all Non-conformance reports and undertake remedial action.

Co-ordination with Alignment survey inspection & As-Built Survey Inspection.

Comments : EMPLOYMENT HISTORY

Jun 2018 to Present

Company : DOLPHIN ENGINEERING & CONTRACTOR LTD.

Chennai, INDIA.

Position : MANAGER

Visually Inspected all products to ensure quality.

Review product specs to ensure accurate production.

Developed and implemented quality control standards.

Managed all fabrication activities and prepared related documentation.

Established and ensured achievements of project objectives.

Provide technical assistance as necessary.

Managed Internal and External Communication.

Interview Perspective employees and trained new hires.

Worked to resolve client issues.

Jan 2017 to November 2017

Company : BRUNEL ENERGY KUWAIT/ INGEMETAL ENERGIAS

SPAIN

Position : QA/QC MANAGER

Project : SHAGAYA 50MW CONCENTRATED SOLAR THERMAL

POWER PLANT

Client/Consultant : TSK SPAIN/WORLEY PARSONS

Manage and oversee project quality to ensure compliance to codes, standards, regulations, equipment specific specifications, and QMS requirements.

Advancing quality achievement and performance improvement throughout the organization.

Managing the development and implementation of the QMS for planning, fabrication, inspection, documentation, and operations activities including:

Planning duties within the QA/QC staff and related work schedules;Identifying and developing QA/QC personnel certification requirements and continuing education/training needs;Providing leadership and direction of all QA/QC personnel.

Taking full responsibility for hold-point releases once all QMS functions have been completed and the equipment is ready to go into the next work stage.

Managing plant integrity through a failure analysis reporting system and following up on recommendations.

Oversee supervision of all visual inspections and NDE, including 3rd party subcontractors.

Managing inspection, NDE, and testing plans for new construction, repair work, and alterations.

Identify and develop solutions to correct inspection function deficiencies.

Manage construction processes, plant equipment, inspection and NDE personnel certification and QMS internal audits.Certification, Knowledge, and Experience Requirements

Advanced ability to communicate effectively, both verbal and written, with all internal organization departments, suppliers, subcontractors, and regulatory authorities.

Strong coordination and organization skills, with strict emphasis on accuracy and attention to detail.

Advance knowledge of qualifying ASME WPS and welder/welding operator qualifications, including local regulation requirements.

Good verbal and written communication skills, including advanced knowledge of AWS A3.0 Welding Terms and Definitions.Advanced knowledge of welding inspection and related NDE methods (MT, PT, UT, and RT), including ASME Sec. V requirements.

Supervision of safe storage and verification of all project related documentation, both paper documents and electronic files.

Experience with managing field engineering, inspection, and NDE related to all QA/QC functions.

Experience in project planning, execution (construction realities), management and communication with all engineering groups.

Ability to develop and manage non-conformance, deficiencies, and reporting programs, including root cause analysis.

Experience in developing and monitoring of project QA/QC budgets.

Experience with the creation and administration of inspection planning, weld/welder tracking and reporting programs.

July 2013 to November 2016

Company : PROGRESSIVE ENGINEERING WORKS/ADITYA

STRUCTURAL CHENNAI PVT. LTD

India.

Position : QA/QC ENGINEER(Steel Structural/Piping)

Client/Consultant : BPCL, HPCL & BHEL/NTPC

Reporting to QA/QC Senior Engineer. Plan and Coordinates inspection activities for various discipline inspectors at site and reports to the QC Manager on Quality Surveillance issues. And to verify the completion of the Quality records of each of the Respective disciplines in compliance with the requirements of the Project and the Quality management system

Qualifying welder as per project requirements.

Ensuring the welding parameters such as welding current, voltage, preheat and inter pass temperature as per approved WPS and specification.

Witness and inspection of golden joints.

Preparation of weld maps and welding reports.

Coordinating and witnessing for the NDT tests.

Monitoring welding activities, material, piping inspection and related documentation.

Review and maintaining calibration records of inspection and test equipments.

Coordinate with client inspection at several of fabrication and erection activities.

Coordinate and implement inspection management through ASME AI & TPI agencies/class(ABS,BV) authority project assigned inspector.

Carried out the welding inspection before, during and after welding operation as per approval test plan, relevant engineering drawing, international standard and project specification.

Knowledge about receiving, handling and storage of piping material.

Inspection of weld profile, orientation checking and fit up of various part in headers pipes etc.

Verifying the preheat and PWHT with respect to WPS.

Knowledge in isometric drawing.

Covering the RT % as per line class and monitoring PWHT methods.

Review the approved Piping plan drawing and Isometric drawings

Reviewing QA/QC documents such as Welding Procedure Specification, Mill Sheets, Equipments certificates, Welder certificates.

Witnessing of Welding Equipment Calibration and Electrode Ovens.

Witnessing Material Inspection, Hardness testing, Positive Material Identification(PMI),

Monitoring Post Weld Heat Treatment(PWHT)

Review and Monitoring the NDE activates.

Dimensional verification and orientation of Spools fabricated as per drawing Receiving inspection of pipe spools pipe fittings, flanges, etc. Monitor and witness: fit-up inspection- bevel preparation, joint clearance, tapper grinding and cleaning to remove rust, oil, paint, etc

April 2011 to June 2013

Company : EVERSENDAI ENGINEERING QATAR W.L.L

P.O.Box 35283, Doha,Qatar.

Position : QA/QC ENGINEER

Client/Consultant : SIX CONSTRUCT-MIDMAC/HYDER CONSULTANT

Project : Doha Convention Centre & Tower

Client/Consultant : CCC/LOUIS BERGER

Project : Qatar Faculty Of Islamic Studies

Client/Consultant : QATAR PETROLEUM

Project : Qatar National Museum

Job involved: Reviewing of Quality plans, ITPs, Approval for project specification based on client specifications. Review and approval of vendor QA/QC plans, Procedures and getting the approval from clients. Study of clients Specification and preparation of guide lines for QA/QC activities, Witnessing/Reviewing of Welding Procedure Qualification and Welder performance tests and Destructive Testing of Specimens. Witnessing & Monitoring of NDT activities and Post weld Heat treatment. Review the Radiographs of PQRs & Welder performance. Inspecting/measuring the blasted surfaces for roughness, releasing for painting and check the DFT for each coat. Verifying the self-life of painting materials with data sheet and quality certificates. Coordination for inspection activities between client, TPI and sub-contractor. Review the final dossier & release for Shipment.

Jan 2010 TO March 2011

Company : JSW SEVERFIELD LIMITED,

NEAR 10MT GATE, BESIDE CEMENT PLANT-2,

VIDYANAGAR,P.O.

TORANAGALLU-583275.

BELLARY, KARNATAKA.

Position : QC ENGINEER

Study Technical Specification & Code Requirements for New Projects

- Review all Calibration for Q.C. & Fabrication Tools.

- Review all Methods Statement which prepared by construction Engineer.

- Review Quality Plan during the construction.

1-Material Inspection:

- Making material receiving report (MRR) & Non Conformance Report (NCR)

To inspect all receiving materials According to Issue Certificate, Project Specification

And relevant Standards as (ASTM).

2-Welding, N.D.T& Painting:

- Prepare welding procedure specification (WPS), Procedure Qualification Record (PQR), And Welder Performed Qualification (WPQ).

- Supervised, Reported & Approved the (VT, PT, MT, RT &UT) Inspection.

- Fabrication & Erection Testing of steel structure.

- Good in using AWS D1.1, ASME,BS EN & AISC Codes.

3 -Documentation:-

- Prepare Q.C. Plan & Co-ordinate its Activities.

- Prepare Inspection Checklist for Mechanical Items.

- Prepare Dimensions Check Report For Machining Items.

- Prepare Pre-Inspection Meeting Before Fabrication.

- Prepare Material Submittal As Per Client/Consultant Requirement.

- Prepare N.D.T. Maps & Weld Maps.

- Prepare Final Documentation of Test Package.

May 2007 to Dec 2009

Company : EVERSENDAI ENGINEERING QATAR W.L.L

P.O.Box 35283, Doha .Qatar

Position : QA/QC ENGINEER

Client : TAISEI – TAV (SKY ORYX JOINT VENTURE)

Consultant : OVERSEAS BECHTEL INCORPORATED

Project : New Doha International Airport

Job involved: Reviewing of Quality plans, ITPs, Approval for project specification based on client specifications. Review and approval of vendor QA/QC plans, Procedures and getting the approval from clients. Study of clients Specification and preparation of guide lines for QA/QC activities, Witnessing/Reviewing of Welding Procedure Qualification and Welder performance tests and Destructive Testing of Specimens. Witnessing & Monitoring of NDT activities and Post weld Heat treatment. Review the Radiographs of PQRs & Welder performance. Inspecting/measuring the blasted surfaces for roughness, releasing for painting and check the DFT for each coat. Verifying the self-life of painting materials with data sheet and quality certificates. Coordination for inspection activities between client, TPI and sub-contractor. Review the final dossier & release for Shipment.

December 2002 to March 2007

Company : Parmathi Engineering Industries.

Plot No:28, Sidco Industrial Estate,

Mukuntharayapuram,

Ranipet – 632 406,

TamilNadu.

Position : QA/QC Engineer(Structural Steel & Pressure Vessel)

Client : BHEL & NTPC

Job Involved: Preparation and review of ITP, WPS and PQR for various projects, Experience in on shore platform welding activities. Inspection of RAW material like pipe, plate, tube and pipe fittings. I Preparation of Daily Inspection reports and NDT Coordination. Monitor/Check and Control of Welding Consumables. Fit-up, dimensional, Welding NDT, Witness of Procedure and Welders Qualification, Review of Radiography as Per relevant code. Radiography interpretation of piping heavy structures Preparation & Reviews of As-built drawings for various projects. heavy Steel structure inspection Mechanical Completion, Punch list & Line Check. Supervising/Inspecting the Welding activities at Fabrication shop. Co-ordination with QP for NDT review. Prepare ASME vessel MDR and reviewing of complete QA/QC dossiers of manufacturing vessel.

PERSONAL DETAILS :-

Date of Birth : 20.04.1979

Martial Status : Married

Nationality : Indian

Passport No : Z2798485



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