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Plant Manager Research Intern

Location:
Houston, TX
Posted:
February 14, 2023

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Resume:

THOMAS NELSON WILLIAMS, JR.

**** * ******* *****

Houston, TX 77057

804-***-****

e-mail: advcet@r.postjobfree.com

QUALIFICATIONS:

Thinks like an entrepreneur and acts like an owner: A capable leader and change agent with an outstanding track record of innovation and commercial successes in manufacturing, process engineering, and consulting. Diverse manufacturing experience including automation, petroleum, chemicals, and polymers. Roles have included:

Global Operator Effectiveness Business Leader (Leads a global team to sell and execute projects to improve operator performance and reduce operating risks)

Director of the Abnormal Situation Management Consortium, a Honeywell-led industrial organization (www.asmconsortium.net)

Automation Showcase Leader: Venture manager for a cross-division project at request of CEO to demonstrate the Factory of the Future.

Department Six Sigma coach and Design for Six Sigma (DFSS) trainer.

Senior Technical Consultant driving commercialization of new products and manufacturing process improvements.

Productivity Consultant and Modeling & Simulation User Group Leader in Honeywell’s Specialty Materials sector.

Department Manager for Process Technology Department: Guided organizational design and development, recruited for multiple departments, served as department coach and mentor, and administered annual budgets (up to $16 million).

Process Engineering Manager on Projects to $85+million. Value Engineering Facilitator on projects to $650million.

Project Management, diverse projects from $5-25million.

EXPERIENCE

Honeywell International, Honeywell Process Solutions Houston, TX 2008-present

Senior Engineering Program Manager, (promoted 7/2018), Global Operator Effectiveness Leader & Director of the Abnormal Situation Management Consortium (ASM®) http://www.asmconsortium.net/

Program Manager, Operator Effectiveness & Director of the Abnormal Situation Management Consortium 2008-7/2018

Created a $30million global business from Honeywell’s lead role in the Abnormal Situation Management Consortium. There are three elements: (1) As Director of the Abnormal Situation Management Consortium I lead the Consortium that researches and tests best manufacturing practices. The Consortium’s membership includes major Petroleum Companies. (2) As Global Operator Effectiveness Leader I manage a direct team of 17 engineers and convene global (virtual) teams of another 10 engineers who deploy Operator Effectiveness tools and methods (Process Control Strategy, Graphic Displays, Automated Procedures, and Operations Consulting). (3) My department also promotes and sells the tools as consultants, in effect running a consultancy business.

Honeywell Performance Materials and Technology (formerly AlliedSignal) Chester, VA 1986-2008

Senior Technical Manager Specialty Materials Engineering-Automation Showcase 2003-2008

Senior Technical Manager Specialty Materials Process Technology 1997-2003

Technical Manager Nylon and High Performance Fibers 1993-1996

Supervisor High Performance Fibers 1989-1993

Senior Process Engineer High Performance Fibers 1986-1989

See accomplishments below

1985 Traveled extensively in Europe and the Middle East.

Mobil Chemical Research and Development Edison, NJ 1977-1984

Senior Staff Engineer Polyolefin Process Development 1981-1984

Research Engineer Crop Chemical Process Development 1979-1981

Engineer Industrial Chemical Process Development 1977-1979

See accomplishments below

Mobil Research & Development Corporation, Central Research Division Princeton, NJ 1975-1976

Research Intern Desulfurization & Denitrogenation Catalysis

Tertiary Oil Recovery

EDUCATION

MS, Chemical and Biochemical Engineering, Rutgers University, 1982, GPA 3.8/4.0.

BSE, Chemical Engineering, Princeton University, 1977, GPA 3.3/4.0. Graduated with honors, awarded Xerox prize for outstanding thesis.

AWARDS

Six Sigma Black Belt, certified Aug. 2007

Nominated for Premier Achievement Award. (Nov. 2002).

Six Sigma Green Belt, certified 12/99.

Design for Six Sigma (DFSS) trainer (training completed 9/2002).

AlliedSignal “Quest for Excellence” Polymers finalist. (Highest honor awarded in AlliedSignal). (1998).

Chemical Manufacturing Association’s CAER (Community Awareness and Response Award) for outstanding improvement to the environment. (1989).

AlliedSignal’s Chairman’s Special Recognition Award (1988).

PUBLICATIONS

“Improve Safety and Performance: Abnormal Situation Management Consortium Celebrates 20 Years”, Hydrocarbon Processing, 10/1/2014, http://www.hydrocarbonprocessing.com/magazine/2014/october-2014/columns/hp-viewpoint-improve-safety-and-performance-abnormal-situation-management-consortium-celebrates-20-years

“Procedural Automation”, Proceedings of the Mary K OConnor Process Safety Center 2013 International Symposium, October 22-24, 2013, http://pscfiles.tamu.edu/symposia/2013/2013%20abstracts/Tom%20Williams%20HONEYWELL.pdf

“Migration in Motion: Making a Legacy Plant a Technology Showcase”, a Control Engineering podcast: http://www.controleng.com/article/CA6414326.html#2

“New Mass-Transfer Model for Simulating Industrial Nylon-6 Production Trains”, Ind. Eng. Chem. Res., DOI: 10.1021/ie0400671 July 3, 2004.

“A New Phase-Equilibrium Model for Simulating Industrial Nylon-6 Production Trains”, Ind. Eng. Chem. Res., 42(17), 3900-3913 (2003).

“Production of World Class Caprolactam from Recycled Post-Consumer Carpet”, Paper 95a, AIChE Spring National Meeting, March 8, 2000.

"The Thermomechanical Transitions of Ferrocene Containing Polymers," Organometallic Polymers, C.E. Carraher, J.E. Sheats, and C.U. Pittman, Jr., editors. Academic Press, 1978, pp.53-65.

U.S. Patents 4,288,392 & 4,456,767; others pending.

European Patent 033,999; others pending.

LANGUAGES

Capable in French.

Aspen Engineering Suite, UniSim (HYSYS), SimSCI, Standard PC based software, PLC ladder logic, and Distributed Control Systems.

OTHER/COMMUNITY SERVICE

Member AIChE; President of Tidewater VA section, 2003-2004

Board of Directors, Science Museum of Virginia Foundation, 2002-2007.

Board of Directors, Central Virginia Council, Boy Scouts of America, 2000-2008

Chairman, Advisory Board, Virginia Commonwealth Graduate Education Program (Virginia’s distance learning initiative) 2001-2006.

References available on request

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Thomas Nelson Williams, Jr. (cont’d)

Accomplishments:

Leadership:

Built a global Operator Effectiveness business in Honeywell from ASM Consortium research. Grew annual sales from $800,000 in 2008 to over $18Million in first half of 2018.

Started a Process Control Center of Excellence in Honeywell, hired a Director, and built a global team of knowledgeable consultants.

Promoted several new consulting offerings, Operator Role Complexity Analysis, Interaction Requirements Analysis, Overall Process Effectiveness, to add to Honeywell Process Solutions capabilities as a trusted advisor.

Built a team of 28 people to provide complete servicing of Operator Effectiveness projects including Sales Workshops, Estimating, Hardware Architecture, Software and Licensing, Project Execution, Procurement, Detailed Design, Installation, and Service Planning.

Led development and approval of a Showcase Proposal to demonstrate “Factory of the Future” using full suite of Automation tools from Honeywell Automation and Control Solutions. Selected as leader by Honeywell COO and CEO.

Led adoption of engineering tools throughout Specialty Materials (for example Honeywell UniSim and Aspen Engineering Suite).

Trained engineering department (54 people) in Design for Six Sigma (DFSS).

Developed E-Engineering Strategy and implemented Polymers Engineering web site. Digitized company engineering standards, procedures, data books [Nylon, Polyester, Spectra, and Polychlorotrifluoroethylene], and Aspen models.

Negotiated transition and reorganization of department. Built Polymer Process department through external and internal recruitment.

Built a Process Engineering Team for Evergreen Nylon Recycling, LLC, a Joint Venture of Honeywell and DSM to recycle post-consumer carpet. Assembled and coordinated core team of engineers from Honeywell, DSM, and Lockwood-Greene to design the $85+MM facility. Total team included at least 150 engineers at design peak.

Reduced capital cost of Carpet Recycle Venture by $20MM via value engineering process to meet approved budget.

Developed new funding system for the Process Technology Department.

Management:

Served as Program Manager for a dozen Procedural Automation projects for ExxonMobil.

Managed, coached, and developed team of seventeen Process Engineers supporting the Polymers division. Served as Department Six Sigma coach and successfully certified 37 green belts.

Managed $5MM Forward Engineering budget to support initiatives in Capacity Productivity, Capital Productivity, Six Sigma, and new Product/Process Development. Typical annual returns: $6MM in capacity productivity, $7MM in capital avoidance, and $6MM in cycle time reduction.

Recruited experienced employees, including a successor as Group Manager, and Nylon Process Leader.

Developed numerous leaders/supervisors for Manufacturing and Technical departments.

Composed, directed, and coordinated process design teams for $150-$200MM/year annual capital investment.

Served as Plant Manager for Spectra solvent recovery plant.

Commercial/Technical:

Developed a process to make a highly proprietary ferroelectric polymer in testing as a memory substrate.

Led successful effort to improve the suspension polymerization of polychlorotrifluoroethylene (PCTFE). Demonstrated 20% increased production, worth $5.8MM/year in a process in which changes are limited by requirements of the Drug Master File (DMF) and cGMP requirements. Changes also enabled increased sales in world-wide markets.

Led teams of Honeywell and University resources to model Honeywell’s Nylon polymer trains and PCTFE polymer production.

Demonstrated a process to devolatilize Nylon-6 polymers and led teams that reduced extractables in Nylon fiber.

Developed and commercialized a process to recycle solvents used in Spectra manufacturing process. (Pretax savings: $3MM annually).

Led teams responsible for boosting nylon production with no capital: (1) 8.3MM ppy in Staple Carpet, (2) 13MM ppy in Filament Carpet Fiber. (Pretax profit $7.9MM/year).

Led teams that increased nylon production with minimal capital: (1) 6MM ppy in Filament Carpet Fiber, (2) 6MM ppy in Staple Carpet Fiber, (3) 10MM ppy in Engineering Plastics resins. (Pretax profit $8.7MM/year).

Developed and commercialized routes to produce Tackle Herbicide (2-Nitro-5-(2’-chloro-4’trifluoromethylphenoxy) benzoic acid, sodium salt), and an uranium extractant, Bis (2-ethylhexyl) phosphoric acid (trade name DEHPA).

Coordinated successful plant trials of three new LDPE products, commercialized in 1982-1983.



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