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Qc Engineer Quality

Location:
Thiruchendur, Tamil Nadu, India
Posted:
March 31, 2023

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Resume:

P.MOHANDOSS

CURRICULAM VITAE

Email : *********@*****.***

Mobile No : +91-958*******

Mobile No : +968-********

SUMMARY OF SKILLS:

As a Multi-disciplined quality personnel having working experience in the field of Quality Control Inspection at Gas industries, Offshore pre-fabrications, Power plant Boilers, Pressure vessels and Piping in a growth oriented Organization.

Inward Raw material inspection for Mild, Carbon, Alloy, Inconel and SS & DSS for pressure parts and Non pressure parts for structural materials etc.,

Skills related to Third Party Inspection, Production and Expedite with hands on experience of all type of engineering fabrication such Boiler components, Pressure vessels, Piping, Plate works and all types of Heavy Structures works.

Knowledge of international codes ASME, ASTM, AWSD1.1 standards and IBR codes.

Knowledge of international codes BS EN 1090-2, EN9606-1, EN 10025, AP1 1104 and ISO code.

Having good exposure in all types of welding Techniques and NDT methods

Proficient in Inspection of Fabrication and Boiler components, Piping and tanks, mainly Oil

&Gas plants & Power plants sectors, and Water treatment Plants. Academic Profile:

B.E. Mechanical Engineering at Vetri Vinayaha College of Engineering &Technology, Thottiam. in the year 2010-2014, gained 72% of marks.

Higher secondary education at St.Xavier s Higher Secondary School, Purathakudi in the year 2008-2010, gained 69% of marks.

Secondary school level certificate at Government high School, Venganur. In the year 2007- 2008, gained 74.8% of marks.

Technical Exposure:

Design Software : Auto Cad.

Certified ASNT level-II ( PT, MT, RT,UT,).

ISO 9001:2015 LA (QMS)

PDO Approval.

Safety Certificate:

H2S.

Fire Extinguisher.

Skill Set:

Libre office 4.0, MS office, Excel.

Operating System: ERP Systems, SAP, e-Alps, CMS, WOOD(Go tech), Zenator. Working Experience:

Company Name : M/S Veesons Energy Systems Pvt Limited, Trichy

Designation : Junior Quality Engineer

Period : July 2014 to August 2017.

Company Name : Doosan Power Systems India Pvt Ltd, Chennai

Designation : Production Engineer

Period : August 2017 to June 2018.

Company Name : Rushiharsh Industries Pvt. Ltd, Pune

Designation : Quality Engineer

Period : July 2018 to March 2020.

Company Name : L&T Hydrocarbon Engineering, Kattupalli.

Designation : QA/QC Engineer

Period : March 2020 to August 2022.

Company Name : Al Tasnim Enterprises LLC, Oman.

Designation : QA/QC Coordinator

Period : September 2022 to till date.

Project Handled:

MPP3 Phase 3.1 Off-plot (Block-1).

MPP3 Phase 3.1 Off-plot (Block-2).

MPP3 Phase 3.1 Off-plot (Block-3).

MPP3 Phase 3.1 Off-plot (Block-4).

M/S. New Pitch Gasification Plant (Linde), Singapore.

M/S. Jawaharpur Super Thermal Power Station. Capacity of (2x660MW), Etah, Utter Pradesh.

M/S. Obra’C’2x660 MW Thermal Power extension project, Utter Pradesh.

M/S. Phitsanulok Electricity Generating Co, Ltd. capacity of 120TPH, Thailand.

M/S. Prakash Industries Ltd. capacity of 54TPH, Chhattisgarh.

M/S. Bravo Sponge Iron (p) Ltd. capacity of 4X9.30TPH, West Bengal.

M/S. Singhal Energy (p) Ltd. capacity of 10TPH, Raipur.

M/S. Hiran Power Panamure (p) Ltd. capacity of 2000kw, Srilanga.

M/S. JSW Severfied Structures Ltd.

M/S. Sankar Cement mill & Savannah Cement, Kenya cement mill, FL Smidth Pvt Ltd.

M/S. Dangote petroleum Refinery and Petrol chemicals FZE, Nigeria. Thermax.

M/S.1000MW Coal fired Thermal Power Unit.(L&T).

M/S. LA Mesa Treatment Plant-2,Quezon City. Va Tech Wabag (Philippines). QA/QC Engineer:

Inspection of incoming materials and reviewing test certificate as per code and Inspection of piping and Structural material identification as per MTC.

Material verification during inspection of fit-up stage.

Surveillance before, during & After Welding.

Monitoring welding which includes inspection of pre heat, inter pass temperature, heat input, repair welds and their NDT & visual inspection as per the approved QAP (Quality Assurance Procedure) / ITP (Inspection Test Plan).

Witnessing Hardness, Portable Material Idendification (PMI) tests.

Inspection of Final Dimension of Module & Pipe Spools as per PFS (Piping Fabrication Standard).

Non-destructive test offering depending upon customer requirements.

Preparation of Inspection reports and maintaining quality documents as per the work progress.

Identify and raise (NCR) non-conformities for the jobs which are deviating from construction standards & Verify corrective and preventive action taken for non-conformance.

Weekly Conducting Tool Box Talking for workers about giving them proper instructions and procedure to implement and monitor effectiveness of procedures & safety issues & work process.

Dealing with Client TPI and CA for technical issue and site query.

Review of ITP and QCP for piping and welding activities

Review calibration certificates for gauges & all the instruments used on-board.

Fit up dimensional checks for underground & above ground piping work as per approved Isometric Drawings.

Coordinating with Project, Production & Design departments and all manufacturing facilities to achieve quality.

The Linde scope involves fabrication & erection of piping spools & Structure modules (48 no’s) includes the erection of equipment, using CS, LTCS, SS (316L, 304L, 321H), Alloy( P11, P22 P91)

&DSS( A790), Inconel(B167).

Review & accept heat treatment chart as per ASME B31.3.

Daily progress review Meetings & NDE Percentage covering for joints as per NDE plan.

Preparing hydro test packages with all necessary documents.

Having knowledge Pigging operation for cross country pipelines to ensure the cleanness of the pipe.

Witnessing Hydro/Visual test, Pneumatic/Service test.

Reviewing the Hydro test packages for NDT coverage as per line class and Support details, As-built Isometric drawings, P&ID, Punch list, Weld map, Welding Report and Pipe internal cleaning reports.

Verifying Re-instatement of piping i.e. Check valve flapper installation, Control valves, Instruments installation, Final gasket verification by means of Gasket Color coding.

Bolt Torque & Tensioning for flanges & Cryogenic Supports as per Client Specification.

Direct supervision and inspection work for Engineering fabrication and monitoring quality standards.

Direct supervision work for fabrication of IBR and Non IBR components, Headers, piping’s, Storage tanks and vessels.

Establishment and Implementation of QA/QC procedures for fabrication, Welding and Inspection activities.

Boiler tubular/piping products of Water wall panels, Super heaters, Evaporators & Economizer etc.,

Check and confirm the fabricator’s handling and treatment of missing products and defective products. Prepare and submit all the related reports. QA/QC Coordinator:

Conduct QA/ QC surveillance and verify work activities have been completed in line with specified requirements and tolerance.

Develop and implement Project Quality Plan (PQP), project quality related procedures such as Inspection Test Plan (ITP).

Provide support and knowledge in quality related activities in project.

Maintenance and resolution of non-conformance issues.

Ensure inspection procedures and requirements are complied with through surveillance and witnessed inspection.

Ensure acceptable uniform interpretation of defined technical and quality requirements.

Perform quality audits as required.

Mentor and provide guidance to project team on quality requirements to promote self- assessment of work activity and reduce reliance on inspection personnel to identify potential concerns.

Perform Welding Engineering activities such as reviewing welding procedure specification and qualification records to comply with relevant welding codes and standard such as ASME, ANSI, AWS, API 1104 Standards.

Ensure inspection requirements are incorporated into equipment and fabrication specifications.

Review to qualify non-destructive inspection reports and equipment e.g. ultrasonic, radiographic, and other inspection techniques.

Monitor and report on supervised Sub-contractor progress, resolve welding and inspection issues.

Interface with vendor and contractor on all aspects of the welding and inspection work.

Provide support and knowledge in quality related activities in project.

Perform other tasks related to welding and NDT as assigned as Quality representative.

Experienced in preparing a Completions Management System from project design phase through construction phase, pre-commissioning phase to project close-out.

Develop, review and comment on key Systems Completion related project deliverables.

Preparation of System Completion Procedures and to train & instruct new teams on the Systems Completion process.

Production Engineer:

Worked as a Engineer in production department, looking for various stages of inspection, quality activities at shop floor and out sourcing product.

Coordinating & follow up with planning for allocation of Material, Production Scheduling and arranging manpower.

Responsible for Taking Monthly and Weekly Reports based on the production completion on the corresponding months.

Follow up with vendors to monitor, review and expedite the work based on priority.

Arranging meetings to share technically innovative ideas with various departments regarding the project.

Monitoring the works during process & pre-inspection during process and final stage.

Making suggestion, solutions for various problems in the stages of production.

Coordinating with subcontractor for manufacture component to enable supply of component in time for production line.

Worked as a Safety coordinator in the shop floor.

Communicating with contractors and workers to complete the work as per customer requirement.

WELDING INSPECTION:

Monitoring and inspection of welding and NDT activities.

Inspection of welding Equipment’s and verified the Calibration certificates as per the project specification

Monitoring Welding consumable control, Welder’s qualification & Welding activities at fabrication shop & field.

Visual Inspection of Weld joints for different material by different processes (TIG, SMAW,SAW, FCAW & MIG).

Verification of Heat treatment Cycle and charts.

Check parameters used in actual welding as per approved WPS.

Arranging Radiography for the welded joints as per requirement.

Review & Interpretation of Radiographic Film.

Preparation of Welder Repair Track Log & Implement necessary action.

Preparing welder performance weekly reports and monthly reports.

Preparing and maintaining of Daily Weld Reports.

Thermal Treatment of material pre heating, Stress reliving, inter-pass temperature & post heat treatment witness.

Fabrication procedure, erection sequence, quality procedure, inspection method, reading drawing ISO, P&ID.

Responsibilities as Painting / Coating Inspector:

Material receiving Inspection of coating materials and handling, Storage and preservation inspection of paint & abrasives.

Ensure that weather conditions (relative humidity, dew point etc) are suitable for surface preparation and blasting application.

Inspection of blasted surface cleanliness, surface dust, surface profile, salt contamination test.

Surface preparation and Painting Application inspector of Tanks, Steel structural, Piping, Structural.

Witnessing internal and external coating repairs by various coating systems.

Well familiar in handling Paint Dry Film Thickness Gauges like Digital, DFT gauge, Banana gauge, Holiday detector, Wet Film Thickness gauge(Comp gauge),Dial Micrometer, Whirling Hygrometer, Dew Point.

Personal Profile:

Father Name : K. Pavunrasu

Date of Birth : 25.06.1992

Sex : Male

Marital Status : Single

Nationality : Indian

Passport No : M1467011

Date of Issued : 25/08/2014

Date of Expiry : 24/08/2024

Languages Known : Tamil, English, Hindi.

Contact Address : K. Pavunrasu,

: East Street,

: Kovilesanai (po),

: Thirumalapadi (via),

: Ariyalur (d.t) - 621851.

All the particulars given above are true and correct the best of my knowledge and belief. Place : Yours faithfully,

Date : MOHANDOSS



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