Alexander E. Colo

Sr Controls Engineer

adv1k9@r.postjobfree.com

586-***-****

Harrison twp, Mi, 48045

Summary

Seeking a company that excels in their field of expertise and encourages excellence where I can utilize my knowledge and experience as a Controls Engineer that will prove effective towards the growth and development of the organization.

Key Competencies / Skills

PLC NC CNC Programming experience in Industrial Automation / Manufacturing environment. Vast knowledge and understanding of Siemens PLC, HMI, NC, CNC programming: 840D, 810D, 802D, Solution Line, Power line. FANUC 30 & 31i Adept understanding of CNC PLC Controls, NC Programming and interfacing with any and all ancillary equipment i.e. Gantry systems, Conveyors, Wash systems, Laser systems, Camera systems, Servos, VFDs, Plant communications / I.T expectations. Ability to take theory, research and ideas to application, implementation and execution in any manufacturing environment. Key Projects

- Caterpillar Axle Assembly Plant ( Adaptive Solutions ) – 797B Rear axle Assembly

- GM Tonawanda Engine Plant ( Powertrain ) – GEN V / LGE

- GM Springhill Engine Plant ( Powertrain ) - GEN V / LGE / SGE

- GM Defiance ( Powertrain ) – CSS - Project Design/Debug /Commission - Lead Controls Engineer.

- GM St Catherine’s Engine Plant ( Powertrain ) – GEN V / LGE

- GM Ramos Engine Plant ( Powertrain ) - GEN V / LGE

- FCA Saltillo Engine Plant ( Powertrain ) – Pentastar

- GM Uzbekistan Engine Plant ( Powertrain ) – Ecotec 1.2 / 1.5L - Lead Controls Engineer. Project Design/ Debug / Commission of CNC machining line.

- Linamar Engine Plant ( Powertrain ) - 6.2L Small Block V-8 LT2 - Lead Controls Engineer.

- Design/ Debug / Commission of CNC machining line.

- FORD Essex Engine Plant ( Powertrain / PTWA ) – 5.0L V8 / Plasma Spray Bore

- FCA Tipton Transmission Plant ( Powertrain ) - Tigershark

- GM Pontiac G.P.S ( Powertrain ) – Various Projects . Lead Controls Engineer - Lead Applications Engineer. Design/ Debug / Commission of CNC machining line.

- Stellantis Kokomo Engine Plant ( Powertrain ) – GMET4 – Lead Controls Engineer - Design/Debug/Installation of RoR / CNC Machining Center Prefessional Experience

COMAU 12/11/2010 - 1/1/2023

Southfield, Mi

Sr. CNC Controls Engineer / Applications Engineer / ELSW Engineer Responsibilities incliuded but limited to:

- Designing, delivering Company wide Programmimg methods together with other Global Technical Leaders to be utilized as Global Standards for Powertrain Machining systems which included 5&6 axis, single, dual Spindle, MQL, CNC maching centers (Grob, Heller, NTC, MAG,COMAU), Robot Gantries

(Fanuc,ABB, Comau), Conveyors, vision systems ( Cognex, Sciotex, Keyence), Laser stations(Telesis, Keyence, Laserax), Washer/Dryers and interfacing with SIEMENS step7/ TIA Portal together SIEMENS 810/ 840D PL/SL.

- Complete Hardware, Software, HMI design, Commission and Debug of every project during my tenure on every project during.

- Coordinated with end user to to identify and eliminate open issues to maximize throughput productivity

- Developed concise end user training curriculums ( Mech, Elect, SW, Operator )

- Trained end users in all relevant PLC, Electrical methods as part of the Customer Training courses

- Monitored work of multiple applications and provided support to office and plant productions.

- Coordinated with Manufacturing, Engineering, Quality to identifiy/resolve all issues that affecting throughput Quality

- Provided resolution for any and all malfunctions that were identified in project.

- Cooridnated with QC Engineers in resolving Part Quality / Tool process QC realted issues

- Designed any and all end user related Siemens 840D SL NC & PLC programming with customer to ensure maximum efficiency, quality and throughput or whate

- Supported new business pursuit activity including quotes, presentations and technical reviews.

- Managed project specific training plans for engineering employees, as well as provided guidance for professional growth and continous improvement by way of an Internal

"Knowledge Base" archive for fellow collegues fo reference for any issue they may encounter. CNC Programming - NC / CNC Programming 5 axis Machining Centers : Interpret technical drawings, Tool Layouts, Process sheats to develope part programs and or changes to meet or exceed customer requests, set up the machines in accordance to Part print/part specs. Use computer software to model cutting paths and program machines accordingly. Perform quality assurance tests to ensure products meet design specifications. Adjust machine cutting paths or settings to optimize production while maintaining quality. Consider tools required to cut particular materials and program machines accordingly. Troubleshoot and resolve problems with machines as they arise. Prepare detailed work instructions and supervise machining process validations including operator training. Assists with the development of concepts, ideas, and methods for solving milling/machining problems. Performs precision work to exacting tolerances for Tooling R&D and/or Production Engineering. Communicate effectively with Manufacturing Engineering, Product Development Engineering, plant personnel, and individuals outside the company. Create and maintain multi-axis CNC programs to produce parts using CAD/CAM/ software. Train employees / end users on how to properly operate CNC machines in a safe and efficient manner.- Expert in Troubleshooting the basic to the most intensive Automated Systems Broken Arrow Communications 12/22/2009 -12/1/2010 Phoenix, Az.

Electrical Team Lead / Tower Climber Team Lead

-Performed design, erection and installation of Cellular/ Communication towers.

-Highly experienced in managing multiple tower/antenna crews and sub-contractors. Highly experienced and very knowledgeable in material acquisition of tower, antenna and transmission line components.

-Microwave backhaul & standard P2P installation & maintenance of antennas to 12’.

-Waveguide installation, maintenance & testing up to EW 220 (23GHz).

-Ice protection of antennas & transmission lines.

-Experienced in passive reflector installation & alignments.

-Decommissioning of obsolete tower and or antenna systems.

-AM/FM & TV broadcast tower & antenna installation experience.

-Broadcast transmission line installation, maintenance & testing with most current digital VHF hardline make & models.

-Tower maintenance, including painting, plumb & tension, torque checks & troubleshooting red incandescent and medium intensity strobe light beacon systems.

-Cellular antenna/coax installation, maintenance & testing.

-Power backup system installation & maintenance. Experienced in large battery array systems installations.

-Capable of working closely with RF engineers and managers to assist with site specific material design required to ensure critical system mechanical integrity throughout the entire corridor before, during or after construction of microwave backhaul systems.

-Experienced in the day to day operations of running telecommunication general contracting companies. A-Magnum Electric 1/7/2006 – 12/20/2009 Apache

Junction Az.

Journeymen Electrician

-Job duties included, but were not limited to, electrical trouble shooting, control wiring, welding, fabrication, power distribution and other miscellaneous electrical and mechanical work.

-Repairing and installing electrical equipment using hand tools and power tools

-Reading layouts and blueprints for fixing new electrical systems

-Testing electrical systems regularly

-Performing preventive maintenance and ensuring electrical panels and conduits are in working condition

-Performing troubleshooting for electrical circuits

-Installed, repaired, and replaced wires and conduits

-Repaired electrical motors and other equipment

-Assembled and tested electrical equipment

-Repaired and replaced fire alarm and security alarm system

-Established work priorities according to emergency

-Performed other semi-skilled tasks while assisting master electricians

-Worked to meet current electrical codes and company policies and practices.

-Rewired, installed and performed preventative maintenance on electrical panels, switches and distribution systems.

-Performed corrective repairs on commercial and residential buildings.

-Connect wires to circuit breakers, transformers or other components.

-Knowledge of various hydraulic and pneumatic systems.

-Experience in repairing factory equipment.

-Repaired AC/DC circuits, 3-phase circuits (480 and 240 volt).

-Journey Electrical license - 2008

Professional Education

-Com-train certified

-Electrical Journeymen license – 2008

-First Aid/CPR certified

-RF Awareness Com Trained OSHA 10 Hr.

-NCCR Trained

-PPC Certified

-Anritsu Trained

-ODM Fiber Testing Trained PIM Trained (850/1900 MHZ Academic Education

California State University of Long Beach - Long Beach, CA Wayne State University - Detroit, MI

References

References are available on requests

Contact this candidate