Professional Synopsis

Experience

Working Experience

PRASATH B

B.E (E&I)

Prasath B

*/****, ********* ******,

Virudhunagar District,

Sivakasi.

Email id: aduz79@r.postjobfree.com

Mobile: 950**-*****

Willing to work as a key player in a challenging & creative environment, which will help me to explore myself more and realize my potentials Course Institution Examining

Authority

Marks

obtained

Arasan

D.ECE (ECE) Ganeshan

Polytechnic,

State Board 85%

Sivakasi

Madras Institute

B.E (E&I) Of Technology Anna OGPA

Chennai University 6.93

Process Automation PLC/DCS/SCAD/Software Implementation Life Cycle Methodology. (GAMP-IV)

Knowledge in dealing with Process Plant Process Automation & Industrial Instruments.

Knowledge in third party device integration (OPC DA, Modbus TCP, Modbus RS485, Profibus, ProfiNet, EtherNet, Devicenet and Foundation Fieldbus)

A competent professional with over 14+ years of Experience in Process Automation

& Commissioning of PLC/DCS System.

Working Lead Engineer Projects – Process Automation in Gulf Automation Co from November 2022 to till date.

Worked as Senior Project Engineer – Process Automation Projects in ABB India Ltd from September 2021 to November 2022.

Worked with M/s Orchid Pharma ltd as Executive Engineer from January 2015 to September 2021.

Worked with M/s Yokogawa India Ltd as Safety Instrumentation Engineer from October 2014 to April 2015.

Career Objective

Automation PLC/DCS Knowledge

Field Knowledge

Worked with M/s Orchid Chemicals & Pharmaceuticals Pvt Ltd as Executive Engineer from January 2009 to September 2014.

Worked with M/s Base Automation Technologies Pvt Ltd as Customer Support Engineer from May 2004 to December 2008.

Knowledge in Allen Bradley (Control Logic), Siemens (S5 and S7-300), PLC. Logic Building and Programming, Graphics designing and Communication establishments.

Knowledge in Siemens TIA Portal logic building, development and execution of various process plants.

Knowledge in Rockwell Automation Plant PAX Control logic DCS System configuration, installation, commissioning & validation of control system.

Experience in Siemens S7-1200 / 1500 Safety PLC Programming and execution of various ESD/FGS.

Familiar / Experience in third party device communication establishments with PLC/DCS Wide range of protocols such us Modbus RTU, Modbus TCP/IP, CAN bus, IEC60870-5- 104/101 & OPC UA.

Experience in Kebserver EX, OPC, Redundancy Link & OPC OLE for Process Control Configuration for Read Data, Manage, Control & Monitoring.

Knowledge in Emerson Delta V DCS System Control builder logic development & Integration of third Party device through RS-485, Profibus & ProfiNet Communication.

Skill in PLC Programming Standard of IEC 61131, ISA Standards & Good Automated Manufacturing Practice (GAMP-5 Category IV)

Knowledge in Online / Offline PLC Program modification and functional verification of Process sequence validation.

Good knowledge on reading of P & ID diagram, pneumatic & Electrical Drawings.

Knowledge in Trouble shooting of Control System hardware and field Instruments.

Good Knowledge in Process equipment qualification and validation of CGMP regulation.

PLC/DCS Hardware selection and Instrument Selection based on Zone classification of IS

(Intrinsic Safety) & Non IS technology.

Good experience in closed loop control like Feed forward control, feedback control & Cascade control Loop.

ZN method of PID Parameters turning in ON LINE. Execution of Projects & Process Engineering

Process Hazardous Analysis (PHA) Study carried out.

Failure mode safety Analysis (FMSA) Study carried out.

Pre Startup Safety Review (PSSR) Study carried out during Plant Startup/Shutdown

Multipurpose API Manufacturing Plant – Reactor, ANFD, Dryer, RCVD & Centrifudge Pharma Sector AB ControlLogix L75 detailed design engineering, development, Software FAT & installation & validation work carried.

Sterile Plant – Steam Heat Sterilizer (SHS) & Dry heat Sterilizer (DHS) detailed design engineering, Software life cycle developments, installation, commissioning & Validation

(IQ/OQ/PQ) work carried.

Down Steam equipment’s Water for Injection, Purified Water System and Pure Steam Generation Plant PLC Programming, developments, commissioning & Validation work carried out.

Pharma Plant Critical Area monitoring System – Up gradation of Sauter PLC to Allen Bradley DCS Control Logic L75 Processor PLC Program developments and Installation, commissioning work carried out.

Third Party PLC data (Rockwell, Siemens, Schneider, ABB) integrated via OPC Communication to Centralized SCADA System.

Centralized Integration of Energy Monitoring System – Generation / MCC wise Power Consumption Report generation & graphical representation of meter data via Modbus RS-485 Communication.

35T Coal Boiler System – Allen Bradley Control Logic L56 Processor PLC Program developments and commissioning work carried out. . Responsibilities in ABB are mentioned below

1. Planning & Initiation phase

Preparation of Project Execution and Validation Plan.

Preparation of Initial Risk Assessment

Preparation of Functional design specification

Preparation of Input/output List & Loop diagram.

Selection of Hardware/Software.

2. Implementation & Design phase

Logic Building and Programming, Graphics designing.

Preparation of Software Design Specification

Conduct of Integrated FAT (Factory Acceptance Test)

Preparation of Design Specification Review

Preparation of Requirement Traceability Matrix

Safety

Trainings Undergone

Personal Details

3. Qualification phase

Conduct of SAT (Site Acceptance Test)

Loop checking, IO Testing & hooking up of instruments

Installation Qualification test scripts and Protocol

Control System Power-ON testing & Verification of Interlocks.

Operational Qualification test scripts and protocol

Sequence of Operation verification & certification.

PID Loop turning and performance validation.

Preparation of Qualification and GAMP 5 Validation documents.

Emerson Delta V DCS training program for 7009 Delta V Operate Implementation-I in Mumbai educational center.

Functional Safety Training Program / Safety Integrity Level in Yokogawa India Limited, Bangalore.

Rockwell Allen-Bradley training program for Basic HOTT 2007 in Bangalore training center.

Participated in Symposiums and presented paper – on PID (Positional form & velocity form algorithm)

SIS Prosafe PLC Programming / Safety Integrity level calculation PFD & SFF training program in Yokogawa India Limited Bangalore Center. Name : B.PRASATH

Sex : MALE

Date of Birth : 19th September 1985

Father’s Name : R.BOSE,

Father’s Occupation : Artist

Mother’s Name : Mrs. B.KALAVATHY

Nationality : Indian

Place: Chennai

Date : 26.11.2022 (B.PRASATH)

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